Document overview
Workshop Manual PDF for SAME FRUTTETO 100 → ZKDKV10200TS50001, FRUTTETO / ACTIVE DRIVE (FARMOTION STAGE 5) family. Document language: English; 1,530 pages.
The corresponding English table of contents contains 52 sections and 545 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: FRUTTETO / ACTIVE DRIVE (FARMOTION STAGE 5)
- Model: FRUTTETO 100
- Starting serial number: ZKDKV10200TS50001
- Document type: Workshop Manual
- Language: English
- Pages: 1,530
- File size: 441.97 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME FRUTTETO 100 → ZKDKV10200TS50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Camshaft technical data
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data: crankshaft
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: cylinder block
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
Engine accessories
- Starter motor
- Compensation tank
- Exhaust gas recirculation valve (EGR)
- Alternator
- Manual fuel pump
- Fuel filter
- Fuel prefilter
- Air filter
- Coolant radiator
- Intercooler
- Fuel radiator
- Gearbox oil radiator
- Fuel tank
- Fuel tank
- Fuel tank with front PTO
- Fuel tank – version without PTO
- AdBlue tank
- AdBlue solenoid valve
- AdBlue injector
- AdBlue pump
- AdBlue float sensor
- Exhaust silencer – Catalytic converter (DOC)
- DPF and SCR catalytic converter
Transmission
- Transmission
- Hydraulic reverse shuttle unit
- Hydraulic reverse power shuttle
- HML unit
- Hi-Lo unit
- Gearbox assembly with HML
- Gearbox unit with Hi-Lo
- Gearbox assembly with underdrive
- Range gearbox and parking brake assembly
- Range control rod and parking brake lever
- Dual traction selector unit
Rear axle
- Rear axle F
- Differential assembly
Front axle
- Pinion, differential and differential lock
- Final drive
- Suspended axle valve unit
Bodywork – Cab – Platform
- Air conditioning system
- Air conditioning system – Recharging
- Air conditioning system compressor
- External views of the tractor
- Viste interni cabina
- Main technical data
- Dimensions and weights of the tractor
- Dashboard
- Left hand console
- Right hand console
- Instrument panel
Hydraulic system
- STEERING/TRANSMISSION pump (11 cm³)
- LIFT/REMOTE VALVES pump (14+11 cm³)
- STEERING/TRANSMISSION pump (16 cm³)
- LIFT/REMOTE VALVES pump (22.5 cm³)
- Braking valve (logic block)
- Base hydraulic circuit
- Optional hydraulic circuit
- Optional hydraulic circuit 1
- Optional hydraulic circuit 2
- Full house hydraulic circuit, GS version
- Optional hydraulic circuit 1, GS
Electrical equipment
- Angle sensor ± 45°
- Ambient Temperature Sensor
- Air filter clogged sensor
- Oil pressure switch
- Fuel pressure sensor
- Coolant temperature sensor
- Temperature sensor
- Oil regulator valve block pressure switch
- Brake pressure sensor
Front lift
- Front lift
Rear lift
- Rear lift
- Rear lift distributor
Calibrations and electronic diagnosis
Diagnostic tools
- D-TECH App
- D-Tech and diagnostic ports
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECU reset (MVCU)
- Set vehicle model (MVCU)
- Cluster configuration
- Tyre type
- Measurement unit
- PowerShuttle
- 4WD
- Front Power Take-Off (PTO)
- Hydraulic trailer brake MR
- Range
- ActiveDrive
- Cylinders
- Rapid steer system (SDD)
- CAT4
- Rear PTO
- Stabilizer
- Clutch pedal calibration
- Steering angle calibration
- Rear hitch position calibration
- Front suspension calibration
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
- On-board instruments (Cluster/Display) flashing
Method of intervention
B0 – Engine
- Complete engine
- Separating the engine from the transmission
- Tightening procedure for engine components
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Adjusting PTO gear backlash
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Air compressor belt
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valve
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Turbocharger exhaust outlet flange
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
C0 – Engine accessories
- Replacing the coolant
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- Exhaust pipe
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
- Engine coolant radiator
- Complete cooling pack
- Engine air intake fan
- Air filter
- Intercooler
- Diesel radiator
- Transmission oil heat exchanger
- Manual fuel pump
- Fuel and filter and prefilter
- Diesel fuel tank
- Auxiliary fuel tank and AdBlue tank
- Bleeding the fuel circuit
- Compensation tank
- Auxiliary fuel tank
- Auxiliary fuel pump
- AdBlue tank
- AdBlue solenoid valve
- Exhaust pipe – DPF+SCR catalytic converter
- DPF+SCR catalytic converter inlet side exhaust pipe
- Exhaust silencer – Catalytic converter (DOC)
- Starter motor (procedure on vehicle)
D0 – Transmission
- Draining and filling the transmission oil
- Separating the gearbox casing from the rear gearbox casing
- Complete shuttle unit disassembly
- Cover unit
- Hydraulic reverse shuttle
- Forward drive clutch unit
- Reverse drive clutch unit
- HML unit
- Assembly of the HI-LO unit in the front gearbox housing
- HML unit assembly in the front gearbox
- Clutch assembly
- Planet gear carrier unit – HML unit
- Gearbox input shaft (with HML)
- Disassembling the gearbox input shaft
- Gearbox input shaft – Version without HML
- Primary shaft (version with HML)
- Primary shaft (version with range selector unit)
- Primary shaft – Version without HML
- Secondary shaft – Version with HML
- Adjusting endfloat of the secondary shaft gears
- Disassembling secondary shaft – Version with range selector unit
- Adjusting endfloat of the secondary shaft gears
- Secondary shaft – Version without HML
- Tone wheel
- Front gearbox from its rear part
- Complete gearbox assembly
- Rear gearbox housing cover
- Assembly of the gearbox forks
- Conical screw assembly
- Pinion
- Differential – Bevel gear set
- Range reduction gearbox shaft
- Rear PTO casing
- PTO control clutch
- Rear PTO drive shaft
- Assembly of PTO output shaft ring nut
- Rear PTO driven shaft
- Rear PTO selector lever
- Parking brake disc sectors
- 4WD output shaft in transmission.
E0 – Rear axle
- Right-hand rear axle
- Brake flange
- Planet gear carrier
- Removing rear differential
- Bleeding the braking system
- Rear axle (version with wheel bolts)
F0 – Front axle
- 4WD shaft
- Support with front axle
- Planetary reduction gearbox (Active Drive)
- Front axle (Active Drive)
- Complete knuckle assembly (Active Drive)
- Steering tie-rod (Active Drive)
- Damper (Active Drive)
- Adjusting end float (Active Drive)
- Steering cylinder (Active Drive)
- Steering knuckle housing and half-shaft (Active Drive)
- Replacing the elastic gaiters (Active Drive)
- Pinion-differential assembly (Active Drive)
- Differential lock (Active Drive)
- Adjusting pinion bearings (Active Drive)
- Disassembling the planetary reduction gearbox (Active Drive)
- Front axle brake discs (Active Drive)
- Lower oscillating suspension arm (Active Drive)
- Upper oscillating suspension arm (Active Drive)
- Checking free play of lower suspension knuckle (Active Drive)
- Front axle lower ball joint assembly (Active Drive)
- Front axle
- Removing bevel gear set
- Adjustment of the bevel gear set
- Disassembling the differential lock assembly
- Differential locking device adjustment
- Front axle fork
- Front axle bearing fork adjustment and preload
- Front axle differential assembly
- Disassembling the front differential
- Assembly and adjustment of front differential (Active Drive)
- Steering bar/tie-rod
- Steering cylinders
- Removing steering cylinders
- Steering cylinder (Active Drive)
- Upper oscillating suspension arm (Active Drive)
G0 – Bodywork – Cab – Platform
- Engine hood and front hood panels
- Battery mount
- Cab
- Front cab carrier brackets
- Cab access steps
- Cab mat
- Right hand console
- Left hand console
- Steering column stalk and reverse shuttle lever
- Instrument panel
- Instrument cluster
- Pillars
- Roof panel
- CAT2 – CAT4 cab air filter
- Seat
- Empty and charge the air conditioning system
- Parking brake lever
- Steering wheel
- Gear lever
- Range shift lever
- Rear PTO speed mode selector lever
- Distributor levers
- Cab air conditioning system
- Brake master cylinders
- Brake fluid reservoir
- 6-way distributor control
H0 – Hydraulic system
- Power steering pump
- Ancillary pump
- Removing the hydraulic pump power take off
- Front mid-mounted connectors
- Rear auxiliary utility distributor
- Hydraulic steering pump (11 cc, LH)
- Hydraulic steering drain block
- Hydraulic power steering unit (Orbitrol)
- Adjusting power steering pump and ancillary pump carrier gear free play
- Power steering pump and ancillary pump carrier
- Load Sensing oil pump filter
L0 – Electrical system
- FARMotion engine sensors
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
- Battery
- Engine control unit
- Reinitialising LOGIC BOX CAT4
- ECU mounting bracket
- MVCU control unit
- OCU control unit
M0 – Front PTO
- Front power take off
- Disassembling PTO clutch
- Differential lock solenoid valve and front PTO
- Oil filter
N0 – Front lift
- Complete front lift
- Front lift cylinder
R0 – Rear lift
- Complete rear lift
S0 – Wheels
- Front Wheels
- Rear wheel
- Steering angle adjustment
- Rear wheel (version with bolts)
V0 – Ballast – towing hitches
- Tow hook
Wiring diagrams
Components
- Location of ECUs
- Engine control Unit
- ECU ISO 11786
- Ad-Blue Module
- Air Conditioning Control Unit
- MVCU ECU
- SVCU ECU
- CTM_AM55 Ecu
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001A – Electronic engine governor (3-cylinder version)
- S001B – Electronic engine governor (4-cylinder version)
- S002 – Preheating
- S003 – Starter
- S004 – Lift
- S005 – Turn indicators
- S006 – Work lights
- S007 – Windscreen wipers
- S008 – Internal illumination
- S009 – Radio
- S010 – Air conditioning
- S011 – Sockets and accessories
- S012 – Transmission
- S013 – Braking system
- S014 – Power take off (PTO)
- S015A – Front axle (ActiveDrive)
- S015B – Front axle (CLS)
- S016 – Stabilisers
- S017 – Trailer brake
- S018 – Isobus
- S020 – Tie-rods and loader
- S021 – CAN Engine
- S022 – CAN vehicle
- S023 – CAN Aux
- S025 – Battery master switch
- S026 – AdBlue
- S027 – Reverse shuttle
Wiring harnesses
- 0.007.7899.3 – Front differential locking solenoid valve
- 0.007.7899.3 – Front PTO solenoid valve
- 0.014.1567.4/30 – Front wiper motor – opening windscreen version
- 0.018.4630.4/10 – SBA_ASM sensor
- 0.019.2571.4_10 – ISO 11786
- 0.019.8827.4 – SDD (rapid steer system)
- 0.020.9462.4/10A – LH rotating beacon
- 0.020.9462.4/10B – RH rotating beacon
- 0.021.0490.4/10 – Trailer ABS
- 0.023.1281.4 – Injectors (3 cylinder version)
- 0.023.1282.4_10 – Injectors (4 cylinder version)
- 0.023.2613.4/20 – Shock-absorber sensors (version with ActiveDrive)
- 0.023.2616.4/20 – Front axle solenoid valves (version with ActiveDrive)
- 0.027.5538.4 – License plate light
- 0.027.7652.4/10 – Cowl
- 0.028.5244.4/10 – Cab roof work lights
- 0.028.5352.4/20 – Front axle (version with ActiveDrive)
- 0.029.1625.4A – Wiring harness for RH front cab roof working lights (LED)
- 0.029.1625.4B – Wiring harness for supplementary RH front cab roof working lights (LED)
- 0.029.1625.4C – Wiring harness for supplementary LH rear cab roof working lights (LED)
- 0.029.1625.4D – Wiring harness for LH rear cab roof working lights (LED)
- 0.029.1625.4E – Wiring harness for LH rear cab roof working lights (LED)
- 0.029.1625.4F – Wiring harness for RH rear cab roof working lights (LED)
- 0.029.8764.4 – TOP lights
- 0.030.6479.4 – Engine (3 cylinder version)
- 0.030.6480.4/10 – Engine (4 cylinder version)
- 0.032.5468.4_10 – Glowplugs (3 cylinder version)
- 0.032.5469.4/10 – Glowplugs (4 cylinder version)
- 0.033.4758.4/10 – ASM 1 RH
- 0.033.8944.4/20A – LH LED TOP lights adapter
- 0.033.8944.4/20B – RH LED TOP lights adapter
- 0.036.0966.4 – Junction terminal board
- 0.037.0325.4/20 – Front wiring loom
- 0.037.0995.4 – Preheating
- 0.037.2286.4 – Steering wiring loom
- 0.040.0681.4/10 – Roof panel
- 0.040.1119.4/10 – SVCU control unit
- 0.040.1233.4/10 – Rear wiring loom
- 0.040.1236.4/10 – Cat. 2 air conditioning system
- 0.040.1237.4/10 – Cat. 4 air conditioning system
- 0.040.1240.4/20 – Hydraulic reverse shuttle
- 0.040.1242.4/10 – Hydraulic stabilizers
- 0.040.1243.4/10 – CTM control unit
- 0.040.1244.4/50 – Cab
- 0.041.4739.4/10 – Console
- 0.041.4740.4/10 – Lateral console adapter wiring loom
- 0.041.4741.4/10A – Front work lights for LH side of cab
- 0.041.4741.4/10B – Front work lights for RH side of cab
- 0.041.4742.4/10 – Battery wiring
- 0.041.4772.4 – Battery negative
- 0.041.4773.4 – Starting
- 0.041.4798.4 – Lights selector and Smart Lever wiring loom
- 04422324.4/10 – ISO 11786 socket
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
B0 – ENGINE
- Leakage from turbo inlet oil pipe
- FARMotion seal ring leakage
- Engine pump drive breakage
- Belt Tensioner FarMotion Engine
C0 – ENGINE ACCESSORIES
- M339 error code on FarMotion Stage 5 models
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
- Oil Leakage From Active Drive
D0 – TRANSMISSION
- HYDRAUILC PUMP SUPPORT BREAKAGE
F0 – FRONT AXLE
- Active Drive Cylinder Malfunction and Cold Start issue
- Bevel gear set loosing screws
- Front Axle Bearing damage on slope condition
- Active Drive rubber boot breakage
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- Difficulty to regulate temperature inside the cabin
- NOISY MECHANICAL GEARSHIFT LEVER
- A/C SYSTEM MALFUNCTION
- Rust and dirty under accelerator pedal
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Possible streching or crushing of the front brake oil pipe assembly
- Oil Cooler leakage – Frutteto Mechanical GS Stage 5
- Leakage from cooler delivery pipe
- Rear distributor control lever damaged
- Stuck angular command of hydraulic distributors
L0 – ELECTRIC AL SYSTEM
- SERVICE NEWS – M334-M335-M430-M28-M427 New Engine SW release A09 (FarMotion Stage 5)
- SERVICE NEWS – Engine WH connector not properly assembled
- PRESSURE SWITCH ON TRAILER BRAKE VALVE “CUNA”
- Brakes Switch malfunction
- SerDia4.0
- iMonitor x35 malfunctioning
- GO-ANYWHERE DIAGNOSTICS
- iMonitor SW upgrade & iMonitor UBOOT update instruction
- ALARM CODE T19 – T20
- Lost connection diagnostic tools
- PTO switch not working
- T12 – T13 error code on Frutteto Mechanical Stage 5 (PT356 project)
- PTO activation after engine start (Frutteto Mechanical GS Stage 5 – PT356 GS project)
R0 – REAR LIFT
- Hydraulic lateral stabilizer 0.007.3680.4/50 Stabilizer + 0.015.2791.3 Terminal
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
