Document overview
Workshop Manual for SAME EXPLORER 95 NATURAL → ZKDMT502W0BS50001 from the EXPLORER NATURAL (STAGE 5) family. Digital PDF in English with 985 pages.
The corresponding English table of contents contains 44 sections and 408 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: EXPLORER NATURAL (STAGE 5)
- Model: EXPLORER 95 NATURAL
- Starting serial number: ZKDMT502W0BS50001
- Document type: Workshop Manual
- Language: English
- Pages: 985
- File size: 532.57 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME EXPLORER 95 NATURAL → ZKDMT502W0BS50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
Engine accessories
- Starter motor
Transmission
- Transmission
- Hydraulic reverse power shuttle
- Four-wheel drive electrohydraulical engagement and parking brake assembly
- Mechanical clutch assembly
- HI-LO unit
- Rear PTO
Rear axle
- Rear axle
- Rear differential
Front axle
- Front axle 4 WD
- Pinion, differential and differential lock
- Final drive
Hydraulic system
- Trailer braking valve
- Power steering 125 cc
- Delivery line filter
- Hydraulic pumps unit
- Power steering pump
- Transfer pump
- Suction pump filter
- 60 l/min. ECO AUX block
- Optional hydraulic circuit, GS
- Base hydraulic circuit, LS
- Optional hydraulic circuit 2, LS
- Auxiliary hydraulic circuit, base version
- Auxiliary hydraulic circuit, optional version 1
- Base hydraulic transmission circuit, GS
- Optional hydraulic transmission circuit 2, GS
- Auxiliary hydraulic circuit, base version
- Auxiliary hydraulic circuit, optional version 2
- Base hydraulic transmission circuit 1, GS
- Optional hydraulic transmission circuit 3, GS
- Base hydraulic transmission circuit 2, GS
- Optional transmission hydraulic circuit, LS
- Auxiliary hydraulic circuit, full house version
- Auxiliary hydraulic circuit, full house version 2
- Auxiliary hydraulic circuit, optional version 3
- Auxiliary hydraulic circuit, optional version 4
- Base hydraulic transmission circuit 3, GS
- Optional hydraulic transmission circuit 2, LS
Electrical equipment
- FARMotion engine sensors and components
Rear lift
- Mechanical rear lift
Calibrations and electronic diagnosis
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
Diagnostic tool screens
- Commissioning procedure (EOL)
- ECU Reset
- Set vehicle model
- Cluster configuration
- Measurement unit
- Power Shuttle
- Range
- 4^ gear
- Speed matching
- Four-Wheel Drive (4WD)
- Front Power Take-Off (PTO)
- ISO 11786
- Pneumatic trailer brake
- Hydraulic trailer brake
- Steering Double Displacement (SDD)
- Clutch pedal calibration
- Rear hitch position calibration
- PowerShuttle calibration
- PowerShuttle acceleration
- PowerShuttle balance
- PowerShuttle readiness
- PowerShuttle pedal
ECU alarms
- SDF Severity of alarms
- ECU ALARMS (Electronic SAC)
Software management
- ECUs firmware update
Method of intervention
B0 – Engine
- Complete engine
- Separating engine / transmission
- A/C compressor belt
- Tightening procedure for engine components
- Overhauling counter-rotating masses
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Power take off gear backlash adjustment
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Ancillary utility belt
- A/C compressor belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Counter-rotating masses
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valves
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Turbocharger exhaust outlet flange
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
C0 – Engine accessories
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- Exhaust pipe
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
- Replacing the coolant
- Complete radiator-heat exchanger pack
- Compensation tank
- Fan
- Air filter
- Water radiator
- Intercooler
- Oil radiator
- Fuel radiator
- Intercooler, oil and fuel heat exchangers
- Fuel tank
- Fuel filter and prefilter (version on machine)
- Fuel filter and prefilter mounting bracket (version on machine)
- Starter motor (version on machine)
- DOC exhaust silencer (version on machine)
- Exhaust pipe (version on machine)
- Intermediate manifold (version on machine)
- AdBlue tank
- AdBlue pump
- Exhaust pipe mounting bracket
- Bleeding the fuel circuit
D0 – Transmission
- Draining and filling the transmission oil
- Separating front gearbox housing from rear gearbox housing
- Connector housing
- Gearbox/HML assembly
- Gearbox and HI-LO unit
- Input shaft assembly and tone wheel
- Engine torsional spring plate
- Disassembly of HI-LO unit output shaft
- Primary shaft
- Disassembly of the main shaft
- Secondary shaft – Version with HI-LO
- Disassembly of secondary shaft – Version with HI-LO
- Output shaft – Version with 3-stage module (HML)
- Disassembling the secondary shaft – Version with HI-LO or HML
- Hydraulic reverse shuttle unit
- Disassembling the shuttle unit
- Disassembling cover assembly
- Removing the forward drive clutch unit
- Disassembling the reverse drive clutch unit
- Adjustment of the differential – Bevel gear set
- PTO input shaft – 2 speed version
- Disassembling the PTO input shaft – 2 speed version
- PTO input shaft 4 speed version
- Disassembling the PTO input shaft 4 speed version
- PTO output shaft – 4 speed version
- Groundspeed PTO shaft
- DT shaft in transmission
- Disassembly of dual traction clutch – Easyshift with mechanical park brake
- 4WD engagement device – Easyshift
- Parking brake disc sectors
- Gearbox internal cover
- Disassembling the LO range clutch housing
- Disassembling the HI-LO planetary reduction gearbox
- Disassembling the HML unit
- Disassembling the H clutch
- Disassembling M-L clutches
- Replacing the L clutch
- Disassembly of the HML planetary reduction gearbox
- Outer HML casing
- Gear selector assembly
- Gear selector rod
- Range selector assembly
- Disassembling the range selector assembly
- Range reduction gear shaft – 2 range version
- Range reduction gear shaft – 4 range version
- Rear pinion – 2-range version
- Rear pinion – 4-range version
- PTO engagement clutch
- Disassembling PTO engagement clutch
- Hydraulic pumps
- Pump drive – External gear
- Pump drive PTO – internal gear
E0 – Rear axle
- Right-hand rear axle
- Bleeding the braking system
- Brake housing
- Disassembling the brake carrier (versions without Park Brake)
- Rear differential
- Removing rear differential
- Disassembling rear axle
F0 – Front axle
- Carrier with front axle (4WD)
- Front axle (4WD)
- Front axle adjusting endfloat
- Adjustment of steering knuckle housing and axle shaft
- Steering bar/tie-rod
- Steering knuckle housing and half-shaft
- Steering cylinders
- Removing steering cylinders
- Front differential assembly
- Differential assembly adjustment
- Adjustment of the bevel gear set
- Disassembling the differential assembly
- Disassembling the differential lock
- 4WD shaft
- Removing bevel gear set
- Disassembly of the differential
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Front axle brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Empty and charge the air conditioning system
- Battery mount – Version without front PTO
- Front mudguards
- Empty and charge the air conditioning system
- Air conditioning compressor
- Air conditioning condenser
- Cab
- Engine hood
- Cab (version on machine)
- Cab access steps
- Instrument panel
- Instrument cluster
- Roof panel
- Right hand console
- Lever cover and left hand trim
- Pillars
- Internal rear view mirror
- Seat
- Second driver seat
- Complete air conditioner unit
- Air conditioning system condenser (version on machine)
- Dehydrator filter
- Steering wheel
H0 – Hydraulic system
- Power steering pump
- Ancillaries and lift pump
- Supplementary pump
- Oil transfer pump
- Rear auxiliary utility distributor
- Disassembling the rear ancillary utility distributor
- Hydraulic trailer braking assembly
- AdBlue solenoid valve
- Hydrostatic steering (orbitrol)
- HML solenoid valve block
- Shuttle solenoid valves assembly
- Disassembling shuttle solenoid valve block
- Oil filter
- Resonator
- Brake system flow regulator valve
L0 – Electrical system
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
- Throttle pedal position sensor
- Shuttle control oil pressure switch
- HML speed sensor
- Hydraulic system inlet pressure switch
- Solenoid valve block and utility pressure switch
- Rear lift position sensor
- Wheel speed sensor
- Instrument cluster
- Button panels
- Ignition switch barrel
- Battery master switch
- Steering column stalk
- Cab interior lights
- Charge pressure and air temperature sensor
- Coolant temperature sensor
- Crankshaft speed sensor
- Preheat relay
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
- Battery
R0 – Rear lift
- Complete rear lift
- Disassembling the lift cylinder
- Disassembling the rear lift
- Lift bushes
- Rear lift control distributor
- 3-point linkage
- Mechanical draft sensor
- Connecting the Bowden cable to the position and draft control lever (mechanical lift)
- Adjusting mechanical rear lift controls
- Checking and testing the mechanical rear lift
- Checking and testing the mechanical rear lift
- Adjusting mechanical rear lift controls
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Tow hook
Wiring diagrams
Wiring harnesses
- Wiring looms
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- SERVICE NEWS – ERROR IN USER’S MANUAL
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2024 subscription
- After-sales 2024 subscription
C0 – ENGINE ACCESSORIES
- SERVICE NEWS – DEF Unit – Wrong level indication
- SERVICE NEWS – EXHAUST PIPE COVER SCREWS LOOSENING
- Diagnostic protocol – AdBlue – Float level unit
- OIL LEAKAGE FROM AIR COMPRESSOR
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
- DPF CLOGGED
F0 – FRONT AXLE
- Bevel gear set loosing screws
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- SERVICE NEWS – MECHANICAL RANGE DISENGAGEMENT
- SERVICE NEWS – GEAR BOWDEN BREAKAGE
- HVAC CALIBRATION ON 5 KEYLINE SERIES
- HVAC DOES NOT WORK
- Windscreen washer pump
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- EASYLIFT CYLINDER
- OIL LEAKAGE FROM O-RING ON HYDRAULIC VALVE BLOCK
L0 – ELECTRIC AL SYSTEM
- PRESSURE SWITCH ON TRAILER BRAKE VALVE “CUNA”
- SerDia4.0
- ANGULAR POSITION SENSOR MALFUNCTION (alarm T64)
- PTO switch not working
R0 – REAR LIFT
- REAR LIFT HARDENING COMMANDS
- REAR WHEEL SUPPORT BREAKAGE
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
