Document overview
Digital Workshop Manual documentation for model SAME EXPLORER 95 → EX95E1WVT35001 from the EXPLORER family. Language: English; 803 pages.
The corresponding English table of contents contains 38 sections and 297 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: EXPLORER
- Model: EXPLORER 95
- Starting serial number: EX95E1WVT35001
- Document type: Workshop Manual
- Language: English
- Pages: 803
- File size: 151.18 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME EXPLORER 95 → EX95E1WVT35001.
Complete table of contents
Introduction
- Tightening Torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
- Fixing the steering wheel
- Introduction – Engines
- Identification of the engine type and serial number position – Europe version
- Identification of the engine type and serial number position, EPA version
- Identification of the injection pump type
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine accessories
- Engine monobloc technical data
- Crankshaft technical data
- Piston technical data – Piston rings
- Connecting rod technical data – for pistons without cooling chamber
- Connecting rod technical data – for pistons with cooling chamber
- Camshaft technical data – static advance of 13°
- Camshaft technical data – static advance of 16°
- Timing gears technical data
- Counter-rotating weights technical data
- Technical data and dimensions of valves – valve springs
- Technical data and dimensions of cylinder heads – valve guides – valve seats
- Technical data and dimensions of rocker arms – rocker shafts – tappets
- Pumps
- Identification of the injector type
- Fuel injector technical data
- Starter motor
- Coolers
- 8” air filter
- Fuel tank
- Silencer
Transmission
- Transmission
- Rear power take off
Rear axle
- Rear axle
Front axle
- Front axle
Hydraulic system
- DRIVE/TRANSMISSION hydraulic circuits
- AUXILIARIES/LIFT hydraulic circuits
- Gear pump (22.5 cm³)
- Gear pump (16 cm³)
- Power steering 80 cm³/rev.
- Power steering 125 cm³/rev.
- Ancillary utility distributor 4-way version
- Remote control valve – 6-way version
- Hydraulic lift control valve
- Braking system (without ‘Separate Brake’ valve)
- Braking system (with ‘Separate Brake’ valve)
- Separate-Brakes valve
- Trailer braking valve
Method of intervention
B0 – Engine
- Complete engine
- Engine- Separation from the transmission
- Preliminary and final operations
- Final engine checks
- Checking engine block
- Crankshaft
- Crankshaft checks
- Crankshaft checks
- Flywheel checks
- Renewal of crankshaft rear oil seal
- Pistons and cylinder liners
- Pistons and rings check
- Cylinder liners check
- Check connecting rods – gudgeon pins – rod cap screws
- Camshaft
- Camshaft
- Camshaft checks
- Timing gear checks
- Adjusting timing gears backlash
- Valve timing
- Counter-rotating weights
- Overhaul of counter-rotating weights assembly
- Counter-rotating weight checks
- Valves check
- Valve seats check
- Valves sealing check
- Valve clearance adjustment
- Valve guides check and renewal
- Inspecting the rocker arms and rocker shafts
- Cylinder heads
- Cylinder head disassembly – 2-valve version
- Cylinder head disassembly – 3-valve version
- Valve springs check
- Heat exchanger
- Disassembly of the heat exchanger
- Lubrication pump
- Lubrication pump disassembly
- Lubrication pump disassembly
- Oil sump
- Oil sump
- Injection pumps, actuator and fuel supply
- Injection pump timing
- Injector assembly
- Checking injectors protrusion – Renewal of copper bushes
- Injector checks
- Injection pumps control rod
- Overhaul of the mechanical governor (standard and with LDA valve)
- Overhaul of the mechanical governor gear
- Adjusting electronic actuator
- Power adjustment data table
- Mechanical governor drive unit and electronic governor support
- Mechanical governor drive unit and electronic governor support
- Water pump
- Water pump
- Thermostat
- Thermostat
- Checking the thermostat
- Cooling and intake ducts
C0 – Engine accessories
- Replacing the coolant
- Bleeding air from the fuel circuit
- Fan
- Coolant fluid radiator
- Compensation tank
- Intercooler, gearbox oil and fuel heat exchangers
- Air filter box
- Rigid air filter pipe
- Diesel fuel tank
- Starter motor
- Alternator
- Exhaust silencer
- Exhaust pipe
D0 – Transmission
- Changing the transmission oil
- Complete gearbox assembly
- Disassembling the gearbox
- Shuttle shaft
- Disassembly of the main shaft
- Disassembling the secondary shaft
- Gearbox mount and gear selector rods
- Disassembling the secondary shaft
- Removing dual traction output shaft – 4-range version
- Removing dual traction output shaft – 3-range version
- Separating the gearbox housing from the rear gearbox housing
- Clutch plate
- Clutch thrust bearing
- Disassembling the thrust bearing and sleeve assembly
- Removing pinion – 4-range version
- Removing pinion – 3-range version
- Adjustment of the differential – Bevel gear set
- Pump drive PTO – External gear
- Pump drive PTO – Inner gear
- PTO output shaft 2 speed version
- Disassembly of the 4WD engagement device
- Rear PTO control clutch
- Disassembling PTO clutch
- Disassembling the parking brake
E0 – Rear axle
- Bleeding the braking system
- Right-hand rear axle
- Left-hand rear axle
- Removing right/left hand rear axle
- Rear differential
- Removing the rear differential
- Brake housing
- Rear axle brake piston
F0 – Front axle
- 4WD shaft
- Carrier with front axle (4WD)
- Front axle (4WD)
- Front axle – Adjusting endfloat
- Steering cylinder
- Disassembling the steering cylinder
- Disassembly of the differential
- Planetary reduction gearbox
- Pinion-differential assembly
- Removing bevel gear set
- Adjustment of the bevel gear set
- Disassembly of the planetary reduction gearbox
- Steering knuckle housing and half-shaft
- Adjusting bearing preload (steering knuckle housing)
- Front axle brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Cab access steps
- Engine hood and front hood panels
- Engine hood mount
- Lower hood cover
- Roll bar
- Battery mount
- Mudguard
- Splash guard
- Access hand rail
- Footboards
- Right hand console
- Instrument cluster
- Dashboard
- Cab roof
- External rear view mirrors
- Seat
- Throttle pedal
- Hand throttle
- Brake pedals
- Clutch control pedals
- Steering wheel
- Brake master cylinders
- Clutch pump
- Clutch piston
- Bleeding the clutch circuit
H0 – Hydraulic system
- Ancillary pump
- Power steering pump
- Hydrostatic steering (orbitrol)
- Power steering disassembly
- Rear ancillary distributor
- Brake system flow regulator valve
L0 – Electrical system
- Battery
- Hydraulic system pressure switch
- Manifold air temperature sensor
- Ignition switch barrel
- Steering column stalk
R0 – Rear lift
- Mechanical rear hitch control
- Rear ancillary distributor
- Disassembly of the lift – complete assembly
- Mechanical draft sensor disassembly
- Stabiliser tie-rod carrier
- 3-point linkage
S0 – Wheels
- Front wheels – 2WD version
- Front wheels – 4WD
- Rear wheels
V0 – Ballast – towing hitches
- Drawbar
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- Preheating ECU
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights
- H – Electrical and manual controls
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, flasher units and timers
- N – Electric motors and actuators
- P – Various services
- T – Power supply points (+15 o +30)
Systems
- S001 – Starting and preheating
- S002 – Instrument panel
- S003 – Lights selector switch
- S004 – Lights and work lights
- S005 – Power feed (+15)(+30)
- S006 – PTO
- S007 – PTO – Version with electrohydraulic control
- S008 – Brakes
- S009 – Accessories
Wiring harnesses
- Wire colour reference table
- 0.010.9057.3 – Front lights
- 0.011.7840.4 – Rotating beacon
- 0.014.9195.4/20 – Preheating
- 0.015.1983.4/10 – Central power
- Front lights and horn
- 0.016.4111.4/20 – Rear mudguard
- 0.017.0473.4 – Battery negative
- 0.017.0474.4 – Battery positive terminal
- 0.017.4706.4/50 – Central wiring loom
- 0.017.4778.4/20 – Front wiring loom
- 0.017.8950.4/10 – Rear wiring loom
- 0.018.8646.4 – PTO control
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- SDF Parts and SDF Service DVV 04/2014, version 26
- Technical Documentation DVD 03/2010
- New function: Download PDF manuals
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
- Service and Spare Parts – 2017 Subscription
- SDF Parts and SDF Service DVDs 05/2014 version 25
- SDF Parts and SDF Service DVDs 03/2013 version 24
B0 – ENGINE
- Flushing the lubrication circuit
- Deutz AG engine oil specifications
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
F0 – FRONT AXLE
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- PNEUMATIC TRAILER BRAKE CYLINDER
- L0 – ELECTRIC AL SYSTEM
