Document overview
Digital Workshop Manual documentation for model SAME EXPLORER 115 NATURAL → ZKDMS302W0BS50001 from the EXPLORER NATURAL (STAGE 5) family. Language: English; 921 pages.
The corresponding English table of contents contains 44 sections and 379 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: EXPLORER NATURAL (STAGE 5)
- Model: EXPLORER 115 NATURAL
- Starting serial number: ZKDMS302W0BS50001
- Document type: Workshop Manual
- Language: English
- Pages: 921
- File size: 462.53 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME EXPLORER 115 NATURAL → ZKDMS302W0BS50001.
Complete table of contents
Introduction
- Cold start system (preheat glow plugs)
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
Engine accessories
- Starter motor
Transmission
- Transmission
- Four-wheel drive electrohydraulical engagement and parking brake assembly
- Mechanical clutch assembly
- HI-LO unit
- Rear PTO
- Hydraulic reverse power shuttle
Rear axle
- Rear axle
- Rear differential
Front axle
- Front axle 4 WD
- Pinion, differential and differential lock
- Final drive
Hydraulic system
- Trailer braking valve
- Power steering 125 cc
- Delivery line filter
- Hydraulic pumps unit
- Power steering pump
- Transfer pump
- Suction pump filter
- 60 l/min. ECO AUX block
Electrical equipment
- FARMotion engine sensors and components
Rear lift
- Mechanical rear lift
Calibrations and electronic diagnosis
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
Diagnostic tool screens
- Commissioning procedure (EOL)
- ECU Reset
- Set vehicle model
- Cluster configuration
- Measurement unit
- Power Shuttle
- Range
- 4^ gear
- Speed matching
- Four-Wheel Drive (4WD)
- Front Power Take-Off (PTO)
- ISO 11786
- Pneumatic trailer brake
- Hydraulic trailer brake
- Steering Double Displacement (SDD)
- Clutch pedal calibration
- Rear hitch position calibration
- PowerShuttle calibration
- PowerShuttle acceleration
- PowerShuttle balance
- PowerShuttle readiness
- PowerShuttle pedal
ECU alarms
- SDF Severity of alarms
- ECU ALARMS (Electronic SAC)
Software management
- ECUs firmware update
Method of intervention
B0 – Engine
- Complete engine
- Separating engine / transmission
- A/C compressor belt
- Tightening procedure for engine components
- Overhauling counter-rotating masses
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Power take off gear backlash adjustment
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Ancillary utility belt
- A/C compressor belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Counter-rotating masses
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valves
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Turbocharger exhaust outlet flange
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
C0 – Engine accessories
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- Exhaust pipe
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
- Replacing the coolant
- Complete radiator-heat exchanger pack
- Compensation tank
- Fan
- Air filter
- Water radiator
- Intercooler
- Oil radiator
- Fuel radiator
- Intercooler, oil and fuel heat exchangers
- Fuel tank
- Fuel filter and prefilter (version on machine)
- Fuel filter and prefilter mounting bracket (version on machine)
- Starter motor (version on machine)
- DOC exhaust silencer (version on machine)
- Exhaust pipe (version on machine)
- Intermediate manifold (version on machine)
- AdBlue tank
- AdBlue pump
- Exhaust pipe mounting bracket
- Bleeding the fuel circuit
D0 – Transmission
- Clutch plate
- Clutch thrust bearing
- Disassembling the gearbox input shaft
- Primary shaft
- Disassembly of the main shaft
- Clutch housing – separation from transmission
- Separating connector flange from rear gearbox housing
- Connector housing
- Hydraulic reverse shuttle unit
- HI-LO unit
- Disassembling the HI-LO planetary reduction gearbox
- Disassembly of secondary shaft – Version with HI-LO
- Disassembly of the gearbox and shuttle assembly – Version with HI-LO
- Input shaft assembly and tone wheel
- Draining and filling the transmission oil
- Gearbox assembly
- Parking brake disc sectors
- Parking brake disc sectors – Versions with hydraulically engaged four wheel drive
- Pump drive PTO – External gear without 60 l ECO pump
- Pump drive PTO – Internal gear
- Hydraulic pump drive
- PTO output shaft – 2 speed version
- Removing the PTO output shaft – 2 speed version
- Disassembling the PTO final flange shaft – 2 speed version
- DT shaft in transmission
- Pump drive PTO – External gear
- Range selector assembly
- Gear selector assembly
- Gear selector rod
- Disassembling the range selector assembly
- Range reduction gear shaft – 2 range version
- Range reduction gear shaft – 4 range version
- Removing the rear pinion – 2-range version
- Removing the rear pinion – 4-range version
- Removing dual traction output shaft 2-range version
- Removing dual traction output shaft – 4-range version
- Adjustment of the differential – Bevel gear set
- Disassembling PTO engagement clutch
- PTO control clutch
- Disassembling the ground speed PTO output shaft
- Disassembling the ground speed PTO clutch engage mechanism
- Groundspeed PTO shaft
- Disassembling PTO final flange shaft – 4 speed version
- Disassembly of dual traction clutch – Easyshift with mechanical park brake
- 4WD engagement device – Easyshift
- Adjusting the parking brake lever
E0 – Rear axle
- RH wheel mount
- LH wheel mount
- Removing right/left hand rear axle
- Right-hand rear axle
- Left-hand rear axle
- Brake carrier
- Disassembly of the brake carrier
- Bleeding the braking system
- Rear differential
- Removing rear differential
F0 – Front axle
- Front axle
- Steering cylinders
- Disassembling the steering cylinder
- Front axle adjusting endfloat
- Support with front axle
- Steering bar/tie-rod
- Steering knuckle housing and half-shaft
- Adjustment of steering knuckle housing and axle shaft
- 4WD shaft
- Differential assembly
- Disassembling the differential assembly
- Differential assembly adjustment
- Front axle brake discs
- Front axle brake piston
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Removing bevel gear set
- Adjustment of the bevel gear set
G0 – Bodywork – Cab – Platform
- Steering wheel
- Shuttle lever
- Empty and charge the air conditioning system
- Battery mount – Version without front PTO
- Front mudguards
- Empty and charge the air conditioning system
- Air conditioning compressor
- Air conditioning condenser
- Cab
- Engine hood
- Cab (version on machine)
- Cab access steps
- Instrument panel
- Instrument cluster
- Roof panel
- Right hand console
- Lever cover and left hand trim
- Pillars
- Internal rear view mirror
- Seat
- Second driver seat
- Complete air conditioner unit
- Air conditioning system condenser (version on machine)
- Dehydrator filter
- Steering wheel
H0 – Hydraulic system
- Disassembling the ECO auxiliary pump PTO
- Lift and ancillary utility distributor circuit pump
- Oil filter
- Rear auxiliary utility distributors
- Brake control valve
- Services solenoid valve assembly
- Brake block
- Disassembling the ancillary solenoid valve block
- Shuttle solenoid valves assembly
- Disassembling shuttle solenoid valve block
- Disassembling the complete pump assembly
L0 – Electrical system
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
- Throttle pedal position sensor
- Shuttle control oil pressure switch
- HML speed sensor
- Hydraulic system inlet pressure switch
- Solenoid valve block and utility pressure switch
- Rear lift position sensor
- Wheel speed sensor
- Instrument cluster
- Button panels
- Ignition switch barrel
- Battery master switch
- Steering column stalk
- Cab interior lights
- Charge pressure and air temperature sensor
- Coolant temperature sensor
- Crankshaft speed sensor
- Preheat relay
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
- Battery
R0 – Rear lift
- Complete rear lift
- Disassembling the lift cylinder
- Disassembling the rear lift
- Lift bushes
- Rear lift control distributor
- 3-point linkage
- Mechanical draft sensor
- Connecting the Bowden cable to the position and draft control lever (mechanical lift)
- Adjusting mechanical rear lift controls
- Checking and testing the mechanical rear lift
- Checking and testing the mechanical rear lift
- Adjusting mechanical rear lift controls
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Tow hook
Wiring diagrams
Wiring harnesses
- Wiring looms
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- SERVICE NEWS – ERROR IN USER’S MANUAL
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2024 subscription
- After-sales 2024 subscription
C0 – ENGINE ACCESSORIES
- SERVICE NEWS – EXHAUST PIPE COVER SCREWS LOOSENING
- Diagnostic protocol – AdBlue – Float level unit
- OIL LEAKAGE FROM AIR COMPRESSOR
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
- DPF CLOGGED
F0 – FRONT AXLE
- Bevel gear set loosing screws
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- SERVICE NEWS – MECHANICAL RANGE DISENGAGEMENT
- SERVICE NEWS – GEAR BOWDEN BREAKAGE
- HVAC CALIBRATION ON 5 KEYLINE SERIES
- HVAC DOES NOT WORK
- Windscreen washer pump
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- OIL LEAKAGE FROM O-RING ON HYDRAULIC VALVE BLOCK
L0 – ELECTRIC AL SYSTEM
- PRESSURE SWITCH ON TRAILER BRAKE VALVE “CUNA”
- SerDia4.0
- ANGULAR POSITION SENSOR MALFUNCTION (alarm T64)
- PTO switch not working
R0 – REAR LIFT
- REAR WHEEL SUPPORT BREAKAGE
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
