Document overview
Digital Workshop Manual documentation for model SAME EXPLORER 105 TB → ZKDLM40200TS50001 from the EXPLORER TB (FARMOTION STAGE 5) family. Language: English; 823 pages.
The corresponding English table of contents contains 46 sections and 351 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: EXPLORER TB (FARMOTION STAGE 5)
- Model: EXPLORER 105 TB
- Starting serial number: ZKDLM40200TS50001
- Document type: Workshop Manual
- Language: English
- Pages: 823
- File size: 282.04 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME EXPLORER 105 TB → ZKDLM40200TS50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
Engine accessories
- Coolant radiator
- Fuel radiator
- Starter motor
- Fuel prefilter
- Fuel filter
- Exhaust silencer – Catalytic converter (DOC)
- Intercooler
Transmission
- Transmission
- Four-wheel drive electrohydraulical engagement and parking brake assembly
- Hydraulic reverse shuttle
- HI-LO unit
- Views of transmission
- Rear Power Take Off
- Hydraulic reverse power shuttle
Rear axle
- Rear axle
- Rear differential
Front axle
- Front axle 4 WD
- Pinion, differential and differential lock
- Final drive
Hydraulic system
- Separate-Brakes valve
- Power steering 125 cc
- SDD power steering
- Transfer pump
- Ancillary oil pump
- Power steering pump
- Suction pump filter
- Delivery line filter
- Distributor unit
- Reverse shuttle control valve block
- Rear PTO
- LH 8 cc hydraulic pump
- RH 19 cc hydraulic pump
- 4WD steering control valve
- 4-way remote control valve
- 6-way auxiliary control valve
Electrical equipment
- Alternator
Front PTO
- Front PTO
- PTO delivery pump
- PTO control solenoid valve assy
- Front PTO
Front lift
- Damper assembly
- Front lift
Rear lift
- Mechanical rear lift
Calibrations and electronic diagnosis
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECUs
- ECU reset (MVCU)
- Set vehicle model (MVCU)
- Maximum vehicle speed
- Tyre type
- Measurement unit
- Hydraulic trailer brake MR
- Cluster configuration
- Rapid steer system (SDD)
- Power Shuttle
- Front Power Take-Off (PTO)
- Range
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
Method of intervention
B0 – Engine
- Tightening procedure for engine components
- Overhauling counter-rotating masses
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Power take off gear backlash adjustment
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Counter-rotating masses
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valves
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Turbocharger exhaust outlet flange
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
- Complete engine
- Engine- Separation from the transmission
C0 – Engine accessories
- Exhaust silencer (SCR)
- Intermediate manifold
- AdBlue tank
- AdBlue pump
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- Exhaust pipe
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
- Replacing the coolant
- Engine air intake fan
- High pressure fuel pump
- Radiator pack
- Compensation tank
- Intercooler, oil and fuel exchangers
- Air filter
- Fuel filter
- Fuel prefilter
- Bleeding the fuel circuit
- Fuel tank
- Starter motor
- Exhaust pipe
- DOC catalytic converter
D0 – Transmission
- Changing the transmission oil
- Clutch plate
- Clutch thrust bearing
- Engine torsional spring plate
- Shuttle unit – Complete assembly
- Disassembling the shuttle unit
- Removing the forward drive clutch unit
- Disassembling the reverse drive clutch unit
- Input shaft assembly and tone wheel
- DT shaft in transmission
- Gearbox internal cover
- Clutch housing – separation from transmission
- Range selector assembly
- Disassembling the range selector assembly
- HI-LO unit
- Disassembling the HI range clutch housing
- Disassembling the HI-LO planetary reduction gearbox
- Gearbox and HI-LO unit
- Disassembly of the gearbox and shuttle assembly – Version with HI-LO
- Secondary shaft – Version with HI-LO
- Primary shaft
- Disassembling the reverse shuttle shaft
- Disassembling the gearbox input shaft
- Disassembly of secondary shaft – Version with HI-LO
- Disassembly of the main shaft
- Disassembly of HI-LO unit output shaft
- PTO output shaft 2 speed version
- PTO output shaft – 4 speed version
- Disassembling the PTO output shaft 2 speed version
- Removing the PTO output shaft – 4 speed version
- PTO engagement clutch
- Disassembling PTO engagement clutch
- Pump drive PTO – External gear
- Pump drive PTO – Internal gear
- Disassembling the PTO output flange shaft – 2 speed version
- Disassembling PTO final flange shaft – 4 speed version
- Disassembling the ground speed PTO output shaft
- Disassembling the ground speed PTO clutch engage mechanism
- Removing the rear pinion – 2-range version
- Removing the rear pinion – 4-range version
- Adjustment of the differential – Bevel gear set
- Disassembly of dual traction clutch – Easyshift with mechanical park brake
- Removing dual traction output shaft 2-range version
- Removing dual traction output shaft – 4-range version
- Parking brake disc sectors
E0 – Rear axle
- RH wheel mount
- LH wheel mount
- Removing right/left hand rear axle
- LH brake carrier
- RH brake carrier
- Disassembly of the brake carrier
- Rear differential
- Removing rear differential
F0 – Front axle
- 4WD shaft
- Carrier with front axle (4WD)
- Front axle (4WD)
- Steering cylinders
- Removing steering cylinders
- Front differential assembly
- Disassembling the differential assembly
- Differential assembly adjustment
- Adjustment of the bevel gear set
- Removing bevel gear set
- Front axle adjusting endfloat
- Disassembling the differential lock
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Steering knuckle housing and half-shaft
- Adjustment of steering knuckle housing and axle shaft
- Front axle brake discs
- Front axle brake piston
- Steering sensor actuator plate orientation
G0 – Bodywork – Cab – Platform
- Engine hood and front hood panels
- Battery mount
- Lower hood cover
- Cab ladder
- Mirror
- Tool box
- Roll bar
- Mat and footboards
- Right hand console
- Lift control levers
- Instrument cluster
- Instrument cluster
- Seat
- Seat mounting plate
- Disassembling the electronic throttle control pedal
- Clutch pedal
- Brake pedals
- Steering wheel and instruments
- Brake master cylinder
- Front mudguards
- Rear mudguard
H0 – Hydraulic system
- Hydraulic braking valve
- Bleeding the braking circuit
- Ancillary solenoid valve block
- Disassembling the ancillary solenoid valve block
- Shuttle solenoid valves assembly
- Disassembling shuttle solenoid valve block
- Lift and ancillary utility distributor circuit pump.
- Power steering pump
- Hydrostatic steering (orbitrol)
- Rear ancillary distributor
- Brake control valve
- Trailer hydraulic braking valve
L0 – Electrical system
- Battery
- ECU control unit
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
M0 – Front PTO
- Front power take off
N0 – Front lift
- Front lift
- Front lift accumulator
R0 – Rear lift
- S.A.C. Automatic control station
- SAC disassembly – Automatic control station (mechanical distributor)
- Rear lift cylinder
- Replacing bushes
- Connecting the Bowden cable to the position and draft control lever (mechanical lift)
- Adjusting mechanical rear lift controls
- Checking and testing the mechanical rear lift
- 3-point linkage
S0 – Wheels
- Front Wheels
- Rear wheel
Wiring diagrams
Wiring harnesses
- Wiring looms
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
B0 – ENGINE
- FARMotion seal ring leakage
C0 – ENGINE ACCESSORIES
- M339 error code on FarMotion Stage 5 models
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
F0 – FRONT AXLE
- Bevel gear set loosing screws
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- Forward-Backward lever Small Plate deformation
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
L0 – ELECTRIC AL SYSTEM
- PRESSURE SWITCH ON TRAILER BRAKE VALVE “CUNA”
- SerDia4.0
- PTO switch not working
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
