Document overview
Workshop Manual for SAME EXPLORER 105 NATURAL → NNZRB002W0BS50001 from the EXPLORER NATURAL (STAGE 5) family. Digital PDF in English with 492 pages.
The corresponding English table of contents contains 32 sections and 199 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: EXPLORER NATURAL (STAGE 5)
- Model: EXPLORER 105 NATURAL
- Starting serial number: NNZRB002W0BS50001
- Document type: Workshop Manual
- Language: English
- Pages: 492
- File size: 109.23 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME EXPLORER 105 NATURAL → NNZRB002W0BS50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: crankshaft
- Technical data: cylinder block
Transmission
- Hydraulic reverse power shuttle
Front axle
- Front axle, 4WD – 4-planet gear differential
- Front axle, 4WD – size 1.5
- Steering angle sensor (version with SDD)
Hydraulic system
- Optional hydraulic circuit, GS
- Base hydraulic circuit, LS
- Optional hydraulic circuit LS
- Base hydraulic circuit
- Optional hydraulic circuit
- Base hydraulic circuit GS
- Optional hydraulic circuit, GS
- Auxiliary hydraulic circuit, base version
- Auxiliary hydraulic circuit, optional version 1
- Base hydraulic transmission circuit GS
- Optional transmission hydraulic circuit GS
- Base transmission hydraulic circuit LS
- Optional transmission hydraulic circuit, LS
- Auxiliary hydraulic circuit, full house version
- Auxiliary hydraulic circuit, full house version 2
Calibrations and electronic diagnosis
ECU alarms
- SDF Severity of alarms
- ECU ALARMS (Electronic SAC)
Software management
- ECUs firmware update
- On-board instruments (Cluster/Display) flashing
Method of intervention
B0 – Engine
- Tightening procedure for engine components
- Overhauling counter-rotating masses
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Power take off gear backlash adjustment
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Counter-rotating masses
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valves
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Turbocharger exhaust outlet flange
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
C0 – Engine accessories
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- Exhaust pipe
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
F0 – Front axle
- Front axle (4WD)
- Carrier with front axle (4WD)
- 4WD shaft
- Steering bar/tie-rod
- Differential assembly
- Disassembling the differential assembly
- Disassembly of the differential
- Differential assembly adjustment
- Steering cylinders
- Removing steering cylinders
- Adjustment of the bevel gear set
- Steering angle adjustment
- Steering sensor actuator plate orientation
L0 – Electrical system
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
Wiring diagrams
Wiring harnesses
- Wiring looms
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
B0 – ENGINE
- FARMotion seal ring leakage
C0 – ENGINE ACCESSORIES
- SERVICE NEWS – EXHAUST PIPE COVER SCREWS LOOSENING
- Diagnostic protocol – AdBlue – Float level unit
- OIL LEAKAGE FROM AIR COMPRESSOR
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
- DPF CLOGGED
F0 – FRONT AXLE
- Bevel gear set loosing screws
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- SERVICE NEWS – MECHANICAL RANGE DISENGAGEMENT
- SERVICE NEWS – GEAR BOWDEN BREAKAGE
- HVAC CALIBRATION ON 5 KEYLINE SERIES
- HVAC DOES NOT WORK
- Windscreen washer pump
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- OIL LEAKAGE FROM O-RING ON HYDRAULIC VALVE BLOCK
L0 – ELECTRIC AL SYSTEM
- SerDia4.0
- iMonitor x35 malfunctioning
- GO-ANYWHERE DIAGNOSTICS
- iMonitor SW upgrade & iMonitor UBOOT update instruction
- Lost connection diagnostic tools
- ANGULAR POSITION SENSOR MALFUNCTION (alarm T64)
- PTO switch not working
R0 – REAR LIFT
- REAR WHEEL SUPPORT BREAKAGE
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
