Document overview
Workshop Manual PDF for SAME EXPLORER³ 100 E → S14P954WVT60001, EXPLORER³ family. Document language: English; 1,514 pages.
The corresponding English table of contents contains 49 sections and 420 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: EXPLORER³
- Model: EXPLORER³ 100 E
- Starting serial number: S14P954WVT60001
- Document type: Workshop Manual
- Language: English
- Pages: 1,514
- File size: 199.19 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME EXPLORER³ 100 E → S14P954WVT60001.
Complete table of contents
Introduction
- Introduction – Engines
- Pump tightening torques
- Wheel rim to hub screws and nuts tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
- Tightening torques
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Identification of the engine type and serial number position – Europe version
- Identification of the engine type and serial number position, EPA version
- Identification of the injector type
- Pumps
- Engine monobloc technical data
- Crankshaft technical data
- Crankshaft technical data
- Crankshaft technical data
- Piston technical data – Piston rings
- Piston technical data – Piston rings
- Piston technical data – Piston rings
- Piston technical data – Piston rings
- Piston technical data – Piston rings – 120-135-150 hp versions
- Piston technical data – Piston rings – 160-180-200 hp versions
- Connecting rod technical data – for pistons without cooling chamber
- Connecting rod technical data – for pistons with cooling chamber
- Camshaft technical data – static advance of 13°
- Camshaft technical data – static advance of 13°
- Camshaft technical data – static advance of 16°
- Camshaft technical data – static advance of 16°
- Timing gears technical data
- Counter-rotating weights technical data
- Technical data and dimensions of valves – valve springs
- Technical data and dimensions of valves – valve springs
- Technical data and dimensions of cylinder heads – valve guides – valve seats
- Technical data and dimensions of cylinder heads – valve guide – valve seats
- Technical data and dimensions of rocker arms – rocker shafts – tappets
- Technical data and dimensions of rocker arms – rocker shafts – tappets
- Fuel injector technical data
- Piston technical data – Piston rings
Engine accessories
- Starter motor
Transmission
- Transmission
- Transmission
- 2 and 4-speed PTO and Groundspeed PTO
- Hydraulic reverse shuttle
- Rear P.T.O.
Rear axle
- Rear differential
- Rear axle
Front axle
- Front axle
Hydraulic system
- Separate-Brakes valve
- Trailer braking valve
- Power steering SDD 115-240cc
- Power steering SDD 125-250cc
- Hydraulic System
- Steering circuit pump – lift circuit pump
- Front PTO
Rear lift
- Rear lift distributor
Calibrations and electronic diagnosis
Diagnostic tools
SDF Analyser
- SDF Analyser
- SDF Analyser – Diagnostic socket
Diagnostic tool screens
- ECU interrogation
- PC Tester Screens – Smart Lever – Purpose of this document
- PC Tester Screens – Smart Lever – Home Menu
- PC Tester Screens – Smart Lever – Main Menu
- PC Tester Screens – Smart Lever – Monitor Menu
- PC Tester Screens – Smart Lever – Parameters Menu
- PC Tester Screens – Smart Lever – Calibration Menu
- PC Tester Screens – Smart Lever – Alarms Menu
- PC Tester Screens – Smart Lever – Test Menu
- PC Tester Screens – Engine ECU – Structure
Commissioning and calibrating the tractor
- Digital Instrument Calibration
- Wheels constants
- Commissioning – Engine ECU – Presentation screen
- Commissioning – Engine ECU – Engine menu
- Commissioning – Engine ECU – Alarms Menu
- Commissioning – Engine ECU – Wheel Calibration Menu
- Commissioning – Engine ECU – Wheels menu
- Commissioning – Engine ECU – HRT Menu
- Commissioning – Engine ECU – DERATING Menu
- Commissioning – Engine ECU – Engine type config.
- Commissioning – Engine ECU – Engine type config.
- Commissioning – Engine ECU – Functional diagram
- Replacing the reverse shuttle ECU – Initialising the control unit
- Renewal of the shuttle ECU – Introduction
- Replacing the reverse shuttle ECU – End-of-line programming
- Renewal of the shuttle ECU – Introductory notes
- Renewal of the shuttle ECU – Automatic calibration
- Renewal of the shuttle ECU – Manual calibration
- Renewal of the shuttle ECU – Editing the comfort parameters
- Renewal of the shuttle ECU – Calibration of the clutch pedal
ECU alarms
- Key to the “ECU alarms” tables
Engine alarms
- Engine control unit alarms
Transmission alarms
- PTO and transmission ECU alarms
Instrument panel alarms
- Instrument cluster alarms
Method of intervention
B0 – Engine
- Engine
- Engine- separation from the transmission
- Preliminary and final operations
- Final engine checks
- Checking engine block
- Crankshaft
- Crankshaft checks
- Crankshaft checks
- Flywheel checks
- Renewal of crankshaft rear oil seal
- Pistons and cylinder liners
- Pistons and rings check
- Cylinder liners check
- Check connecting rods – gudgeon pins – rod cap screws
- Camshaft
- Camshaft
- Camshaft checks
- Timing gear checks
- Adjusting timing gears backlash
- Valve timing
- Counter-rotating weights
- Overhaul of counter-rotating weights assembly
- Counter-rotating weight checks
- Valves check
- Valve seats check
- Valves sealing check
- Valve clearance adjustment
- Valve guides check and renewal
- Inspecting the rocker arms and rocker shafts
- Cylinder heads
- Cylinder head disassembly – 2-valve version
- Cylinder head disassembly – 3-valve version
- Valve springs check
- Heat exchanger
- Disassembly of the heat exchanger
- Lubrication pump
- Lubrication pump disassembly
- Lubrication pump disassembly
- Oil sump
- Oil sump
- Injection pumps, actuator and fuel supply
- Injection pump timing
- Injector assembly
- Checking injectors protrusion – Renewal of copper bushes
- Injector checks
- Injection pumps control rod
- Overhaul of the mechanical governor (standard and with LDA valve)
- Overhaul of the mechanical governor gear
- Adjusting electronic actuator
- Power adjustment data table
- Mechanical governor drive unit and electronic governor support
- Mechanical governor drive unit and electronic governor support
- Water pump
- Water pump
- Thermostat
- Thermostat
- Checking the thermostat
- Cooling and intake ducts
C0 – Engine accessories
- Engine coolant replacement
- Coolant radiator
- Expansion tank
- Engine cooling fan
- Fuel tank
- Air filter
- Air filter mount
- Exhaust silencer
- Return line
D0 – Transmission
- Changing the transmission oil
- Gearbox and shuttle assy. – complete unit
- Disassembling the range selector assembly
- Disassembly of gearbox and shuttle assy. – complete unit
- Clutch plate
- Shuttle shaft
- Gearbox internal cover
- Disassembling the primary shaft – Version without range selection
- Disassembly of the secondary shaft – Version without Hi-Lo
- Adjustment of the differential – Bevel gear set
- Removing the rear pinion – 2-range version
- PTO clutch
- PTO clutch disassembly
- Rear PTO output flange shaft
- Adjustment of the Differential – Bevel gear pair
- Gearbox support and gear selector rods
- Clutch housing – assembly
- DT shaft in transmission
- Removing dual traction output shaft 2-range version
- Range selector assembly
- Differential – Bevel gear set
- Clutch housing – Separation from transmission
- Pump drive PTO – Inner gear
- Pump drive PTO – Outer gear
- PTO output shaft – 2 speed version
- Disassembly of the PTO output shaft – 2-speed version
- Disassembly of the PTO output shaft – 4-speed version
- Parking brake
- Disassembly of the parking brake
- 4WD engagement device
E0 – Rear axle
- Bleeding air from the hydraulic circuit of the front and rear brakes
- Rear axle brake discs
- Disassembly of the rear axle brake piston
- LH rear axle
- RH rear axle
- Disassembly of LH/RH rear axle
- Disassembly of the planet carrier
- Disassembly of the rear differential
- Rear differential
F0 – Front axle
- Front pivot bracket
- Front axle (4WD)
- Steering cylinders
- Steering cylinders disassembly
- Steering knuckle housing and half-shaft
- Adjustment of steering knuckle housing and axle shaft
- Pinion-differential assembly
- Differential locking device adjustment
- Differential locking device
- Adjusting the bevel gear set
- Disassembly of the differential
- DT dual traction shaft
- Planetary reduction gearbox
- Planetary reduction gearbox
- Front axle brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Lower cowl cover
- Engine hood
- Cab
- Cab access steps
- Fenders
- Front instrument panel
- Steering wheel and instruments
- Right hand console
- Left hand console
- Driver’s seat
- Battery mount
- A/C system – Version with standard roof
- Auxiliary distributor control cables
- Clutch master cylinder
- Clutch piston
- Brake master cylinders
- Bleeding air from the hydraulic clutch system
- Lift control lever
H0 – Hydraulic system
- Hydrostatic steering
- Power steering disassembly
- Power steering pump
- Rear ancillary distributor
- Services solenoid valve assembly
- Disassembling the ancillary solenoid valve block
- Pump for hydraulic lift and auxiliary services
- Replacing positioning for automatic release
L0 – Electrical system
- Battery
R0 – Rear lift
- Lift – Complete assembly
- Disassembly of the lift- complete assembly
- Lift cylinder
- Bushes
- Disassembly of the lift control valve
- Mechanical draft sensor
- Mechanical draft sensor disassembly
- ADJUSTING LIFT
S0 – Wheels
- Front wheels
- Rear wheels
V0 – Ballast – towing hitches
- Swinging rear tow hitch
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- 2.8519.071.0/30 – Preheat ECU
- 2.8519.174.0/10 – Engine ECU
- Hydraulic reverse shuttle lever
- 2.8519.115.0/20 – PTO ECU
- A – Starting and charging systems – Version with mechanical reverse shuttle
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001A – Power feed – version with battery master switch and cab (115)
- S001B – Power feed – version with battery master switch and platform (115)
- S001C – Power feed – version without battery master switch, with cab
- S001D – Power feed – version without battery master switch, with platform
- S002A – +58 – version with cab (115)
- S002B – +58 – version with platform (115)
- S002C – +58 – version with cab
- S002D – +58 – version with platform
- S003 – Electronic engine governor – version with cab (115)
- S003 – Electronic engine governor – version with platform (115)
- S003 – Electronic engine governor
- S004 – Preheat (115)
- S004 – Preheating
- S005 – Starting system – Version with hydraulic reverse shuttle (115)
- S005 – Starting system – Version with mechanical reverse shuttle (115)
- S005 – Starting system – Version with hydraulic reverse shuttle
- S005 – Starting system – Version with mechanical reverse shuttle
- S006 – Lower lights – version with cab (115)
- S006 – Lower lights – version with platform (115)
- S006 – Lower lights – version with platform
- S006 – Lower lights – version with platform
- S007 – Cab lights – version with standard cab (115)
- S007 – Cab lights – version with “High Visibility” cab (115)
- S007 – Cab lights – version with standard cab
- S007 – Cab lights – version with “High Visibility” cab
- S008 – Air conditioning system – version with standard cab (115)
- S008 – Air conditioning system – version with “High visibility”cab (115)
- S008 – Air conditioning system – version with standard cab
- S008 – Air conditioning system – version with “High visibility”cab
- S008 – Air conditioning system – version with standard cab and heating (115)
- S008 – Air conditioning system – version with standard cab and heating
- S009 – Wipers and radio – version with standard cab (115)
- S009 – Wipers and radio – version with “High visibility” cab (115)
- S009 – Wipers and radio – version with standard cab
- S009 – Wipers and radio – version with “High visibility” cab
- S010 – PTO – version with cab (115)
- S010 – PTO – version with platform (115)
- S010 – PTO – version with cab
- S010 – PTO – version with platform
- S011 – Hydraulic reverse shuttle (115)
- S011 – Hydraulic reverse shuttle
- S012 – Dual traction, differential lock and range selection – version with cab (115)
- S012 – Dual traction, differential lock and range selection – version with platform (115)
- S012 – Dual traction, differential lock and range selection – version with cab
- S012 – Dual traction, differential lock and range selection – version with platform
- S013 – Distributors – version with cab (115)
- S013 – Distributors – version with cab
- S014 – Diagnostics (115)
- S014 – Diagnostics
- S015 – Accessories (115)
- S015 – Accessories – cab version
- S015 – Accessories – platform version
- S016 – Trailer braking – version with cab (115)
- S016 – Trailer braking – version with platform (115)
- S017 – Instrument cluster (115)
- S017 – Instrument cluster
Wiring harnesses
- Wire colour reference table
- 0.010.4516.3 – Front screen wiper – version with standard cab
- 0.011.0729.4/10 – Loudspeakers
- 0.011.3597.3 – Front screen wiper – version with “High Visibility” cab
- 0.012.2756.3 – Front PTO
- 0.013.6327.4 – Rotating beacon
- 0.014.3927.4/40 – Work light on arm
- 0.014.9195.4/20 – Preheating
- 0.014.9281.4 – Rear work lights – version with platform
- 0.015.1418.4/30 – Reverse shuttle, cab side
- 0.015.1998.4/10 – Reverse shuttle, drivetrain side
- 0.015.6123.4 – Rear screen wiper – version with standard cab
- 0.015.6272.4/40 – Roof – version with “High Visibility” cab
- 0.015.7266.4/40 – Air conditioner
- Front lights and horn
- 0.016.0373.4/30 – Roof power feed
- 0.016.0664.4 – Front lights – version with cab
- 0.016.0849.4 – Front lights – version with platform
- 0.016.0865.4/10 – Roof – version with front screen wiper
- 0.016.0866.4/10 – Work lights, windscreen wipers and rotating beacon
- 0.017.0473.4 – Battery negative – version without battery master disconnect switch
- 0.017.0474.4 – Battery positive terminal
- 0.017.1063.4 – Ground
- 0.017.8922.4/10 – Battery master disconnect switch – version with lateral battery
- 0.017.9016.4/10 – Battery master disconnect switch – version with front battery
- 0.018.2292.4 – Tappets
- 0.018.4139.4 – 2-way electrohydraulically controlled distributor
- 0.018.5346.4 – Distributor solenoid valves
- 0.018.5825.4 – Roof – version with front and rear screen wipers
- 0.018.5908.4 – Rear lights
- 0.019.1100.4/40 – Central wiring loom – version with cab (115)
- 0.019.1176.4/20 – Rear wiring loom (115)
- 0.019.1789.4/40 – Central wiring loom – version with platform (115)
- 0.019.1817.4/10 – Power feed – version with front battery
- 0.019.1837.4/10 – Power feed – version with lateral battery
- 0.019.1914.4 – Alternator cable – version with front battery
- 0.019.1915.4 – Alternator cable – version with lateral battery
- 0.019.1936.4 – Preheat – version with lateral battery
- 0.019.1994.4 – Range selector lever
- 0.019.5535.4 – Work lights on roof – version with “High Visibility” cab
- 0.019.7040.4 – Rear wiring loom
- 0.019.7041.4/20 – Central wiring loom – version with cab
- 0.019.7043.4/10 – Central wiring loom – version with platform
- 0.019.7044.4 – Front – version with front battery
- 0.019.7045.4 – Front – version with lateral battery
- 0.019.7047.4 – Preheat and power feed
- 04411923.4 – Lower front lights
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- SDF Parts and SDF Service DVV 04/2014, version 26
- New function: Download PDF manuals
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
- Service and Spare Parts – 2017 Subscription
- SDF Parts and SDF Service DVDs 05/2014 version 25
- SDF Parts and SDF Service DVDs 03/2013 version 24
B0 – ENGINE
- Flushing the lubrication circuit
- Deutz AG engine oil specifications
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
F0 – FRONT AXLE
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- L0 – ELECTRIC AL SYSTEM
