Document overview
Digital Workshop Manual documentation for model SAME DORADO 95 → ZKDRF90200TS50001 from the DORADO (FARMOTION STAGE 5) family. Language: English; 1,051 pages.
The corresponding English table of contents contains 49 sections and 434 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: DORADO (FARMOTION STAGE 5)
- Model: DORADO 95
- Starting serial number: ZKDRF90200TS50001
- Document type: Workshop Manual
- Language: English
- Pages: 1,051
- File size: 415.89 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME DORADO 95 → ZKDRF90200TS50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
Engine accessories
- Starter motor
- Compensation tank
- Exhaust gas recirculation valve (EGR)
- Manual fuel pump
- Fuel filter
- Fuel prefilter
- Air filter
- Coolant radiator
- Intercooler
- Fuel radiator
- Fuel tank
- Fuel tank with front PTO
- Fuel tank – version without PTO
- AdBlue tank
- AdBlue solenoid valve
- AdBlue injector
- AdBlue pump
- AdBlue float sensor
- DOC catalytic converter
- DPF and SCR catalytic converter
Transmission
- Transmission
- Shuttle
- Hydraulic reverse power shuttle
- Gearbox and shuttle assembly
- Gearbox assembly – Version with underdrive and hydraulic reverse shuttle (GS)
- Gearbox assembly – Version with three stage module (HML) and hydraulic reverse shuttle (GS)
- Range selector unit (HML)
- Gearbox assembly with HML
- Gearbox assembly with underdrive
- Range and parking brake assembly
- Range control rod and parking brake lever
- Four-wheel drive engagement assembly
- Rear power take-off
Rear axle
- Brakes and rear axle assembly
- Differential unit
Front axle
- Dual traction front axle (4WD)
- Dual traction front axle differential (4WD)
- Final drive
- Front brakes
Bodywork – Cab – Platform
- External views of the tractor
- Main technical data
- Dimensions and weights of the tractor
- Viste interni cabina
- Air conditioning system
- Air conditioning system – Charging
- Air conditioning system compressor
Hydraulic system
- Auxiliary utilities hydraulic circuit, base version
- Auxiliary utilities hydraulic circuit, full house version
- Auxiliary utilities hydraulic circuit, optional version
- Full house hydraulic transmission circuit – GS version
- Optional transmission hydraulic circuit – GS version
- Basic transmission hydraulic circuit – GS version
- Full house transmission hydraulic circuit – LS version
- Optional transmission hydraulic circuit – LS version
- Basic transmission hydraulic circuit – LS version
- Oil radiator
- STEERING/TRANSMISSION pump (16 cm³)
- LIFT/REMOTE VALVES pump (22.5 cm³)
- Electronic lift control valve
- 6-way remote control valve
- Trailer braking valve (ITALY version)
- Trailer braking valve – (Export Version)
- Services solenoid valve assembly
- Power steering valve
Electrical equipment
- Speed sensor (pick-up)
- Hall effect speed sensor
- Angle sensor ± 45°
- Engine speed sensor (pickup)
- Pressure switch 0.4 – 0.7 bar
- Ambient Temperature Sensor
- Air filter clogged sensor
- Pressure and temperature sensor
- Oil pressure switch
- Timing sensor
- Coolant temperature sensor
- Temperature sensor
- Oil regulator valve block pressure switch
- Hydraulic trailer braking pressure sensor
- Brake pressure sensor
- Trailer air braking pressure switch
- Underdrive sensor
- Low pressure pressure switch on transmission
- Rear lift position sensor
- Coolant temperature sensor
- Alternator
Front lift
- Front lift
Rear lift
- Rear lift
Calibrations and electronic diagnosis
- ECUs
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECU Reset
- Vehicle model selection
- Cluster configuration
- Tyre type
- Measurement unit
- Power Shuttle
- Range
- Front Power Take-Off (PTO)
- Four-Wheel Drive (4WD)
- Pneumatic trailer brake
- Hydraulic trailer brake
- Rear hitch
- LCU init
- Rear hitch position calibration
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
B0 – Engine
- Separating the engine from the transmission
- Complete engine
- Tightening procedure for engine components
- Overhauling counter-rotating masses
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Power take off gear backlash adjustment
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Counter-rotating masses
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valves
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Turbocharger exhaust outlet flange
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
C0 – Engine accessories
- Replacing the coolant
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- Exhaust pipe
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
- Engine fan
- Water radiator
- Compensation tank
- Intercooler and fuel and oil heat exchanger
- Diesel radiator
- Intercooler
- Air filter
- Rigid air filter pipe
- Fuel and filter and prefilter
- Manual fuel pump
- Bleeding the fuel circuit
- Diesel fuel tank
- Auxiliary fuel tank and AdBlue tank
- Auxiliary fuel tank
- Auxiliary fuel pump
- AdBlue tank
- Adblue tank float sensor
- AdBlue solenoid valve
- AdBlue pump
- Drain pipe
- Exhaust pipe – DPF+SCR catalytic converter
- DPF+SCR catalytic converter inlet side exhaust pipe
- Exhaust silencer – Catalytic converter (DOC)
- Starter motor (procedure on vehicle)
D0 – Transmission
- Changing the transmission oil and cleaning the intake circuit filter
- Clutch plates
- Clutch plate wear check
- Thrust plate assembly
- Front gearbox housing
- Separating the gearbox housing from the rear gearbox housing
- Complete gearbox assembly
- Disassembling the gearbox input shaft
- Adjusting endfloat of the secondary shaft gears
- 4WD output shaft in transmission.
- Disassembly of dual traction output shaft
- Hydraulic reverse shuttle unit
- Disassembling the complete shuttle unit
- Disassembling cover assembly
- Disassembling the forward drive clutch unit
- Reverse drive clutch unit
- Gear and range selector levers
- Transmission control lever disassembly
- Gearbox control levers
- Disassembling the gear shift control levers
- Gearshift control disassembly
- Range selector unit (HML)
- Disassembling the clutch assembly
- Planet gear carrier unit – Range selector unit (HML)
- Gearbox input shaft (version with range selector unit – HML)
- Gearbox input shaft
- Primary shaft (version with range selector unit – HML)
- Primary shaft – Version without HML
- Secondary shaft (version with range selector unit – HML)
- Secondary shaft – Version without HML
- Tone wheel
- Remove the gearbox shafts
- Sprocket
- Range reduction gearbox shaft
- Gear selector rods
- Range selector rod
- Underdrive control rod – Version with HML
- Disassembly of the reverse shuttle and underdrive selector rod
- Adjusting differential – bevel gear set
- Dual traction engagement device – Version without HML
- Disassembly of the 4WD engagement device
- SYNCRO ground speed PTO drive shaft
- Rear PTO clutch
- Disassembling PTO clutch
- Pump drive PTO – internal gear
- Rear PTO drive shaft
- Disassembling the rear PTO drive shaft
- Rear PTO driven shaft
- Parking brake
- Disassembling the parking brake lever
- Rear PTO speed selector lever
E0 – Rear axle
- Bleeding the braking system
- Left-hand rear axle
- Right-hand rear axle
- Disassembling rear axle
- Disassembling the planetary gear unit
- Differential lock selector fork
- RH brake carrier
- LH brake carrier
- Rear axle brake discs
- Rear differential
- Removing the rear differential
F0 – Front axle
- DT dual traction shaft
- Carrier with front axle
- Front axle
- Axial play adjustment
- Steering cylinders
- Disassembling the steering cylinder
- Complete steering knuckle housing
- Adjusting bearing preload
- Pinion-differential assembly
- Differential lock
- Differential locking device adjustment
- Disassembling the bevel gear set
- Disassembly of the differential
- Adjustment of the differential preload
- Adjusting pinion position
- Adjusting pinion/crown wheel backlash
- Adjusting pinion bearing preload
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Front brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Cab
- Cab access steps
- Engine hood and front hood panels
- Cab mat
- Right hand console
- Instrument panel
- Windscreen
- Windscreen wiper motor
- Windscreen lock handle
- Removing the windscreen lock handle
- Right hand rear pillar cover
- Left hand rear pillar cover
- Falling object protective structure (FOPS)
- Roof panel
- External rear-view mirrors
- Driver seat
- Empty and charge the air conditioning system
- Complete air conditioner unit
- Air conditioning condenser cover
- Air conditioning condenser
- Air conditioning compressor
- Gear, range and reverse shuttle levers
- Auxiliary utility distributor control levers
- Auxiliary utility distributor control bowden cables
- Brake pedal
- Clutch pedal
- Steering column
- Steering wheel
- Rear PTO speed selector lever
- Master cylinder
- Brake fluid reservoir
H0 – Hydraulic system
- Ancillary pump
- Power steering pump
- Hydrostatic steering (orbitrol)
- Transmission oil radiator
- Trailer braking valve – Italy version
- Rear auxiliary utility distributors
- Disassembling the rear ancillary utility distributor
- Brake control valve
- Services solenoid valve assembly
- Disassembling the ancillary solenoid valve block
- Shuttle solenoid valves assembly
- HML solenoid valve block
L0 – Electrical system
- Battery
- Alternator
- Rear lift position sensor
- Turn indicator mounts
- Turn indicators
- Electronic engine control unit (ECU)
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
M0 – Front PTO
- Front power take off
- Disassembling PTO clutch
- Differential lock solenoid valve and front PTO
- Oil filter
N0 – Front lift
- Complete front lift
- Front lift cylinder
R0 – Rear lift
- Complete rear lift
- Disassembling the rear lift
- Replacing bushes
- Lift control distributor – Version with electronic lift
- Disassembling the regulator distributor, with electronically controlled lift:
- 3-point linkage
- Supplementary hydraulic cylinders
- Draft sensor
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Rear tow hitch
Wiring diagrams
Wiring harnesses
- Wiring looms
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2024 subscription
- After-sales 2024 subscription
B0 – ENGINE
- FARMotion seal ring leakage
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
D0 – TRANSMISSION
- SERVICE NEWS – Forward Gear p.n. 0.013.1652.0 improvement
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Front Axle Bearing damage on slope condition
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- SERVICE NEWS – DORADO ACOUSTIC FILTER PIPE LEAKAGE
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Possible streching or crushing of the front brake oil pipe assembly
L0 – ELECTRIC AL SYSTEM
- PRESSURE SWITCH ON TRAILER BRAKE VALVE “CUNA”
- REAR LIFT SELF-LOCKING
- PTO switch not working
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
