Document overview
Workshop Manual for SAME DORADO 95 NATURAL → NNZNN402W0BS00001 from the DORADO NATURAL (STAGE 5) family. Digital PDF in English with 781 pages.
The corresponding English table of contents contains 38 sections and 356 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: DORADO NATURAL (STAGE 5)
- Model: DORADO 95 NATURAL
- Starting serial number: NNZNN402W0BS00001
- Document type: Workshop Manual
- Language: English
- Pages: 781
- File size: 407.68 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME DORADO 95 NATURAL → NNZNN402W0BS00001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
- Tightening procedure for engine components
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: cylinder block
- Technical data: crankshaft
- Camshaft technical data
- Safety
Engine accessories
- Starter motor
Transmission
- Connector flange
- Gearbox assembly
- Range gearbox and parking brake assembly
- Dual traction selector unit
- Rear PTO
Rear axle
- Brakes and rear axle assembly
- Rear differential assembly
Hydraulic system
- Hydraulic circuit
- 4-way remote control valve
- Hydrostatic steering
Electrical equipment
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
Rear lift
- Rear lift
Calibrations and electronic diagnosis
Diagnostic tools
- D-TECH App
- D-Tech and diagnostic ports
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- Cluster configuration
- Measurement unit
- Wheel parameter
- Tyre type
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs
- ECUs firmware update
- On-board instruments (Cluster/Display) flashing
Method of intervention
B0 – Engine
- Alternator, water pump and A/C compressor belt
- Crankshaft pulley
- Tightening procedure for engine components
- Aligning water pump and crankshaft pulleys
- Adjusting PTO gear backlash
- Test of the thermostat valve
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Air compressor belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Crankshaft
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Disassembling the cylinder heads
- Blow-by filter
- Oil pump
- Electro-injectors and common rail
- Thermostat valve
- Oil heat exchanger
- Mass air flow sensor
- AdBlue injector
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Throttle valve actuator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Camshaft timing sensor
- Separating the engine from the transmission
- Complete engine
- Engine oil temperature sensor
- Fuel pressure sensor
- Overhauling counter-rotating masses
- Counter-rotating masses
- Engine oil and filter
- Turbocharger exhaust outlet flange
- Crankshaft gears
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Turbocharger oil pipes
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Coolant manifold
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Adjusting oil pump gear backlash
- Crankshaft
- Power take off gear backlash adjustment
- Ancillary utility belt
- Thermostat valves
- Engine coolant pump
- Turbocharger
- EGR valve
- Alternator
- Crankshaft speed sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Water in fuel sensor
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- NOx sensor
- Exhaust gas pressure sensor
- Camshaft
- Renewal of crankshaft rear oil seal
- Ancillary utility drive belt (version on the machine)
C0 – Engine accessories
- Fuel pump
- Fuel filter
- Glow plug
- DOC exhaust silencer
- Aligning flexible element
- Bleeding the fuel circuit
- Replacing the coolant
- Water radiator
- Fan
- Complete radiator-heat exchanger pack
- Intercooler
- Compensation tank
- Filter elements of the air filter
- Diesel radiator
- Fuel and filter and prefilter
- Manual fuel pump
- Fuel tank
- Starter motor
- DOC exhaust silencer
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel prefilter
- Filter mounting plate
- High pressure fuel pump
- Starter motor
- DOC inlet side exhaust flange
- Air compressor
- Drain pipe
- DPF+SCR catalytic converter inlet side exhaust pipe
- Preheat relay
- SCR catalytic converter
- Air filter
- AdBlue tank
D0 – Transmission
- Draining and filling the transmission oil
- Separating front gearbox housing from rear gearbox housing
- Clutch plates
- Complete gearbox assembly
- Disassembling the secondary shaft
- Disassembling the gearbox input shaft
- Gear shifter rods and fork assembly
- Internal range reduction gear controls
- Pressure plate assembly
- Gear lever cover
- Disassembly of the main shaft
- Conical screw assembly
- Shimming the bearing on the secondary shaft and the gears on the primary shaft
- Internal PTO drive shaft
- Range selector rod cover
- Disassembling the gear selector rod
- Range reduction gearbox shaft
- 4WD output shaft in transmission.
- Disassembly of dual traction output shaft
- Rear pinion
- PTO input shaft disassembly
- PTO input shaft
- PTO output shaft
- Ground speed PTO shaft
- Rear PTO drive shaft
- Parking brake disc sectors
- Disassembling the parking brake lever
- Clutch plate wear check
- Adjusting endfloat of the secondary shaft gears
- Disassembly of the main shaft of a 5-speed gearbox with underdrive
- Secondary shaft – Version without HML
- Assembly of PTO output shaft ring nut
- Parking brake unit assembly
E0 – Rear axle
- Bleeding air from the hydraulic brake system
- Rear axle
- Right-hand rear axle
- Left-hand rear axle
- Disassembling rear axle
- Planet gear carrier
- Disassembling the planetary gear unit
- Brake housing
- Rear brake discs
- Rear differential
- Removing the rear differential
- Rear differential lock control fork
- Adjusting the bevel gear set and the rear differential
- Correct assembly of differential pins
F0 – Front axle
- Support with front axle
- Front axle
- Complete steering knuckle housing
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Pinion-differential assembly
- Disassembling the front axle differential – Complete assembly
- Differential lock
- Differential locking device adjustment
- Disassembling the bevel gear set
- Steering cylinders
- Disassembling the steering cylinder
- 4WD shaft
- Front brake discs
- Front axle brake piston
- Adjustment of the differential preload
- Adjusting pinion position
- Adjusting pinion/crown wheel backlash
- Adjusting pinion bearing preload
- Adjusting bearing preload
- Assembly and adjustment of the front differential of SDF axles
- Crown wheel and flange tightening torques
- Front axles alignment
- Assembly with pre-load of the bearings for D.T. forks
- Differential locking device adjustment
- Front axle adjusting endfloat
- Wheel hub bearing shims
G0 – Bodywork – Cab – Platform
- Cab door
- Rear side window
- Sun blind
- Air conditioning condenser
- Air conditioning compressor
- Hand throttle
- Cab
- Steering column
- Toolbox
- Steering wheel
- Engine hood
- Engine hood frame
- Rear lift control lever (SAC)
- Parking brake lever
- Rear PTO selector lever
- Rear PTO speed selector lever
- Rear distributor control levers
- Rear screen
- Rear mudguards
- Brake pedals
- Clutch pedal
- Right hand console
- Left hand console
- Instrument cluster
- Brake master cylinders
- Cab access steps
- Driver seat
- Passenger seat
- Screen wash liquid reservoir
- Cab door lock
- Roof panel
- External rear-view mirrors
- Cab carriers
- Empty and charge the air conditioning system
- Cab mat
- Disassembling the lift control lever (SAC)
- Brake fluid reservoir
- Front mudguards
- Dehydrator filter
- Complete air conditioner unit
- Shuttle lever
- Pillars
- Cab
- Side battery mount
- Lower hood guard
H0 – Hydraulic system
- Disassembling the rear ancillary utility distributor
- Disassembling shuttle solenoid valve block
- Rear ancillary distributor
- Oil filter
- Hydraulic trailer braking assembly
- Hydrostatic steering (orbitrol)
- Shuttle solenoid valves assembly
- Resonator
- Brake system flow regulator valve
L0 – Electrical system
- Alternator
- Battery
- Trailer socket
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
- Throttle pedal position sensor
- Shuttle control oil pressure switch
- Hydraulic system inlet pressure switch
- Solenoid valve block and utility pressure switch
- Rear lift position sensor
- Wheel speed sensor
- Charge pressure and air temperature sensor
- Coolant temperature sensor
- Crankshaft speed sensor
- Engine control unit
- Preheat relay
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
R0 – Rear lift
- 3-point linkage
- Rear lift – Complete assembly
- Hitch control distributor
- Disassembling the lift control distributor
- Disassembling the lift cylinder
- Disassembling the rear lift
- Lift bushes
- Mechanical draft sensor
- Connecting the Bowden cable to the position and draft control lever (mechanical lift)
- Complete lift
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Front ballasts and support
- Rear wheel ballasts
- Rear tow hitch
- Draw-bar
Wiring diagrams
Wiring harnesses
- Wiring looms
Service Info
F0 – FRONT AXLE
- SERVICE NEWS – FRONT AXLE FINAL REDUCERS NIPPLE GREASER
G0 – BODYWORK – CAB
- SERVICE NEWS – Reverse control lever stuck
L0 – ELECTRIC AL SYSTEM
- SERVICE NEWS – M334-M335-M430-M28-M427 New Engine SW release A09 (FarMotion Stage 5)
