Document overview
Workshop Manual for SAME DORADO 90 → ZKDGA20200TS50001 from the DORADO (FARMOTION STAGE 3B) family. Digital PDF in English with 1,338 pages.
The corresponding English table of contents contains 48 sections and 452 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: DORADO (FARMOTION STAGE 3B)
- Model: DORADO 90
- Starting serial number: ZKDGA20200TS50001
- Document type: Workshop Manual
- Language: English
- Pages: 1,338
- File size: 456.12 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME DORADO 90 → ZKDGA20200TS50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Technical data: cylinder block
- Technical data: crankshaft
- Technical data: pistons – piston rings
- Technical data: rockers
- Camshaft technical data
- Technical data: timing system gears
- Technical data: counter-rotating masses
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data, rockers – tappets
- Automatic tensioner
Engine accessories
- Starter motor
- Compensation tank
- Exhaust gas recirculation valve (EGR)
- Manual fuel pump
- Heater
- Fuel filter
- Fuel prefilter
- Air filter
- Coolant radiator
- Intercooler
- Fuel radiator
- Fuel tank
- Exhaust silencer – Catalytic converter (DOC)
Transmission
- Transmission
- Shuttle
- Hydraulic reverse power shuttle
- Gearbox assembly – Version with underdrive and hydraulic reverse shuttle (GS)
- Gearbox assembly – Version with three stage module (HML) and hydraulic reverse shuttle (GS)
- Range selector unit (HML)
- Range and parking brake assembly
- Range control rod and parking brake lever
- Four-wheel drive engagement assembly
- Rear power take-off
Rear axle
- Brakes and rear axle assembly
- Differential unit
Front axle
- Dual traction front axle (4WD)
- Dual traction front axle differential (4WD)
- Final drive
- Front brakes
Bodywork – Cab – Platform
- Air conditioning system
- Air conditioning system – Charging
- Air conditioning system compressor
Hydraulic system
- Auxiliary utilities hydraulic circuit, optional version
- Auxiliary utilities hydraulic circuit, full house version
- Transmission hydraulic circuit, base version
- Transmission hydraulic circuit, optional version
- Transmission hydraulic circuit, optional version 1
- Transmission hydraulic circuit, full house version
- Auxiliary utilities hydraulic circuit, base version.
- Oil radiator
- STEERING/TRANSMISSION pump (16 cm³)
- LIFT/REMOTE VALVES pump (22.5 cm³)
- Electronic lift control valve
- 6-way remote control valve
- Trailer braking valve (ITALY version)
- Trailer braking valve – (Export Version)
- Services solenoid valve assembly
- Power steering valve
Electrical equipment
- FARMotion engine sensors and components
- FARMotion engine sensors and components
- Engine intake air temperature sensor
- Air filter clogging pressure switch
- Speed sensor (pick-up)
- Hall effect speed sensor
- Angle sensor ± 45°
- Engine speed sensor (pickup)
- Pressure switch 0.4 – 0.7 bar
- Ambient Temperature Sensor
- Air filter clogged sensor
- Pressure and temperature sensor
- Oil pressure switch
- Timing sensor
- Coolant temperature sensor
- Temperature sensor
- Oil regulator valve block pressure switch
- Hydraulic trailer braking pressure sensor
- Brake pressure sensor
- Trailer air braking pressure switch
- Underdrive sensor
- Low pressure pressure switch on transmission
- Rear lift position sensor
- Coolant temperature sensor
- Alternator
Rear lift
- Rear lift
Calibrations and electronic diagnosis
- ECUs
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECU Reset
- Vehicle model selection
- Cluster configuration
- Tyre type
- Measurement unit
- Power Shuttle
- Range
- Front Power Take-Off (PTO)
- Four-Wheel Drive (4WD)
- Pneumatic trailer brake
- Hydraulic trailer brake
- Clutch pedal calibration
- PowerShuttle calibration
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
B0 – Engine
- Preliminary operations before removing engine from vehicle
- Tightening procedure for engine components
- Engine flywheel
- Engine block-gearbox connector flange
- Blow-by oil vapour recovery pipe
- Turbocharger oil pipes
- Turbocharger
- EGR exhaust gas recirculation pipe
- Exhaust manifold
- Thermostat valve
- Checking the thermostat valve
- EGR exhaust gas cooling pipes
- EGR manifold
- Disassembly of the EGR manifold
- EGR valve
- Blow-by filter
- Coolant manifold
- Intake manifold
- Oil filter
- Oil heat exchanger
- Engine coolant pump
- Electro-injectors and common rail
- Cylinder head covers
- Blow-by oil vapour pipe
- Pushrods
- Cylinder heads
- Disassembling the cylinder heads
- Crankshaft pulley and tone wheel
- Crankshaft pulley
- Power take off drive
- Front timing cover
- Rear flange
- Oil sump
- Oil pump
- Intermediate gear and timing
- Disassembling pistons and connecting rods
- Crankshaft
- Cooling jets
- Cylinder sleeves
- Adjusting oil pump gear backlash
- Installing automatic belt tensioner
- Aligning water pump and crankshaft pulleys
- Separating engine / transmission
- Complete engine
- Engine-transmission mating flange
- A/C compressor belt
C0 – Engine accessories
- High pressure fuel pump
- Mounting brackets
- Power take off gear backlash adjustment
- Replacing the coolant
- Engine fan
- Coolant radiator
- Complete radiator pack
- Compensation tank
- Fuel prefilter and filter
- Manual fuel pump
- Intercooler, transmission oil and fuel heat exchangers
- Air filter
- Engine air intake pipe
- Bleeding the fuel circuit
- Fuel tank
- Starter motor
- Exhaust pipe
- DOC exhaust silencer
D0 – Transmission
- Changing the transmission oil and cleaning the intake circuit filter
- Front gearbox housing
- Separating the gearbox housing from the rear gearbox housing
- Hydraulic reverse shuttle unit
- Disassembling the complete shuttle unit
- Disassembling cover assembly
- Disassembling the forward drive clutch unit
- Reverse drive clutch unit
- Range selector unit (HML)
- Disassembling the clutch assembly
- Planet gear carrier unit – Range selector unit (HML)
- Gearbox input shaft (version with range selector unit – HML)
- Gearbox input shaft
- Primary shaft (version with range selector unit – HML)
- Primary shaft – Version without HML
- Secondary shaft (version with range selector unit – HML)
- Secondary shaft – Version without HML
- Tone wheel
- Remove the gearbox shafts
- Sprocket
- Gear selector rods
- Range selector rod
- Underdrive control rod – Version with HML
- Adjusting differential – bevel gear set
- Dual traction engagement device – Version without HML
- Disassembly of the 4WD engagement device
- SYNCRO ground speed PTO drive shaft
- Gear and range selector levers
- Rear PTO clutch
- Disassembling PTO clutch
- Pump drive PTO – internal gear
- Rear PTO drive shaft
- Disassembling the rear PTO drive shaft
- Rear PTO driven shaft
- Parking brake
- Rear PTO speed selector lever
E0 – Rear axle
- Bleeding the braking system
- Left-hand rear axle
- Right-hand rear axle
- Disassembling rear axle
- Disassembling the planetary gear unit
- Differential lock selector fork
- RH brake carrier
- LH brake carrier
- Rear axle brake discs
- Rear differential
- Removing the rear differential
F0 – Front axle
- 4WD shaft
- Complete front carrier
- Front axle
- Axial play adjustment
- Steering cylinders
- Disassembling the steering cylinder
- Complete steering knuckle housing
- Adjusting bearing preload
- Pinion-differential assembly
- Differential lock
- Differential locking device adjustment
- Disassembling the bevel gear set
- Disassembly of the differential
- Adjustment of the differential preload
- Adjusting pinion position
- Adjusting pinion/crown wheel backlash
- Adjusting pinion bearing preload
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Front brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Cab
- Cab access steps
- Engine hood and front hood panels
- Battery mount
- Cab mat
- Right hand console
- Right hand rear pillar cover
- Left hand rear pillar cover
- Instrument cluster
- Windscreen
- Windscreen wiper motor
- Windscreen lock handle
- Removing the windscreen lock handle
- Falling object protective structure (FOPS)
- External rear-view mirrors
- Driver seat
- Empty and charge the air conditioning system
- Complete air conditioning unit – Version with high visibility roof
- Disassembling the complete air conditioning unit – Version with high visibility roof
- Air conditioning system controls – Version with high visibility roof
- Disassembling the air conditioning system controls – Version with high visibility roof
- Air conditioning system fans – Version with high visibility roof
- Cab heating valve
- Air conditioning system condenser – Version with high visibility roof
- Roof panel
- Air conditioning compressor
- Auxiliary utility distributor control levers
- Auxiliary utility distributor control bowden cables
- Brake pedal
- Clutch pedal
- Steering column
- Steering wheel
- Rear PTO speed selector lever
- Brake master cylinders
- Brake fluid reservoir
H0 – Hydraulic system
- Ancillary pump
- Power steering pump
- Hydrostatic steering (orbitrol)
- Transmission oil radiator
- Trailer braking valve – Italy version
- Rear auxiliary utility distributors
- Disassembling the rear ancillary utility distributor
- Brake control valve
- Services solenoid valve assembly
- Disassembling the ancillary solenoid valve block
- Shuttle solenoid valves assembly
- HML solenoid valve block
L0 – Electrical system
- Battery
- Alternator
- Rear lift position sensor
- Turn indicator mounts
- Turn indicators
- Engine wiring loom
- Charge pressure and air temperature sensor
- Electro-injector wiring loom
- Coolant temperature sensor
- Crankshaft speed sensor
- Preheat relay
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
R0 – Rear lift
- Complete rear lift
- Disassembling the rear lift
- Replacing bushes
- Lift control distributor – Version with electronic lift
- Disassembling the regulator distributor, with electronically controlled lift:
- 3-point linkage
- Supplementary hydraulic cylinders
- Draft sensor
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Rear tow hitch
V1 – AFTERMARKET KITS
- Pneumatic brake kit – P/N 9.FZ489.90.0
Wiring diagrams
Components
- Rear lift control unit
- 2.8519.151.0 – Engine ECU
- MLHP Control Unit
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Power
- S002 – +58
- S003 – Electronic engine governor
- S004 – Preheating
- S005 – Starter
- S006 – Bottom lights
- S007 – Cab lights
- S008 – Air conditioner
- S009 – Wipers and radio
- S010 – Power take off (PTO)
- S011 – Diagnostics
- S012 – Accessories
- S013 – Trailer brake
- S014 – Lift
- S015 – Differential lock and 4WD
- S016 – GS transmission
- S017 – Instrument cluster
Wiring harnesses
- Wire colour reference table
- 0.010.4516.3 – Windscreen wiper – version with standard cab
- 0.011.0729.4/10 – Loudspeakers
- 0.011.3597.3 – Windscreen wiper – version with “High visibility” cab
- 0.011.7711.3 – Oil filter
- 0.012.2756.3 – Front PTO
- 0.013.6327.4 – Rotating beacon
- 0.014.3927.4/40 – Work light on arm
- 0.015.0070.4 – Solenoid valves
- 0.015.6123.4 – Rear screen wiper – version with standard cab
- 0.015.6272.4/40 – Cab roof – version with “High visibility” cab
- 0.015.7266.4/40 – Air conditioner
- 0.016.0314.4/10 – PTO wiring harness (3 speed + groundspeed)
- 0.016.0316.4/10 – PTO wiring loom, 3-speed
- 0.016.0373.4/30 – Roof power feed
- 0.016.0664.4 – Front lights – version with cab
- 0.016.0866.4/10 – Work lights, windscreen wipers and rotating beacon
- 0.016.6282.4 – Lift
- 0.016.6292.4 – Adapter for lift
- 0.016.8489.4 – Pneumatic trailer solenoid valve
- 0.018.5825.4 – Cab roof – version with windscreen wiper and rear screen wiper
- 0.019.1994.4 – Range selector lever
- 0.019.5535.4 – Work lights on roof – version with “High visibility” cab
- 0.019.7332.4/40 – Engine – 4 cylinder version
- 0.019.7335.4/10 – Injectors, 4-cylinder engines
- 0.019.7336.4/40 – Engine, 3-cylinder version
- 0.019.7337.4/10 – Injectors, 3-cylinder engines
- 0.020.7744.4 – Control unit power supply
- 0.020.7748.4/20 – Power
- 0.021.1217.4 – Heater
- 0.021.3601.4/10 – Alternator – preheat
- 0.021.3604.4 – Start relay
- 0.023.9934.4 – Cowl
- 0.028.1208.4 – Ground wiring loom (AIR PREX)
- 0.028.7665.4 – Centre wiring loom, GS/LS
- 0.028.7666.4 – Centre wiring loom, GS
- 0.028.7668.4/10 – Hydraulic trailer brake, Mother Regulation (MR)
- 0.028.7669.4 – Hydraulic trailer braking socket, Ita
- 0.028.7671.4 – Rear wiring loom, GS/LS
- 0.028.7672.4 – Rear, GS
- 0.028.7674.4/10 – Front wiring loom, 3-cylinder engines, Mother Regulation (MR)
- 0.028.7675.4/10 – Front wiring loom, 4-cylinder engines, Mother Regulation (MR)
- 0.028.7677.4/20 – Pneumatic trailer braking socket, Mother Regulation (MR)
- 0.031.6199.4 – Alternator, 3/4 cylinders
- 0.031.6246.4 – Battery power feed cable, 4 cylinders
- 0.031.6268.4 – Battery wiring
- 0.031.6308.4 – Battery power feed cable, 3 cylinders
- 04411923.4 – Lower front lights
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
B0 – ENGINE
- Leakage from turbo inlet oil pipe
- FARMotion seal ring leakage
- Deutz AG engine oil specifications
- Engine sealing ring leakage
- Belt Tensioner FarMotion Engine
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
D0 – TRANSMISSION
- SERVICE NEWS – Forward Gear p.n. 0.013.1652.0 improvement
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Front Axle Bearing damage on slope condition
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- ALARM CODE T17
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- 4WD BLINKING LIGHT
- CONTACT BETWEEN OIL COOLER AND BONNET GRILLE
- Steering unit pipe damage
- L0 – ELECTRIC AL SYSTEM
