Document overview
Workshop Manual PDF for SAME DORADO 90.4 → ZKDRG80200BS10001, DORADO family. Document language: English; 533 pages.
The corresponding English table of contents contains 32 sections and 219 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: DORADO
- Model: DORADO 90.4
- Starting serial number: ZKDRG80200BS10001
- Document type: Workshop Manual
- Language: English
- Pages: 533
- File size: 132.70 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME DORADO 90.4 → ZKDRG80200BS10001.
Complete table of contents
Introduction
- Introduction
- Introduction – Engines
- Pump tightening torques
- Wheel rim to hub screws and nuts tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Tightening Torques
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Identification of the engine type and serial number position – Europe version
- Identification of the engine type and serial number position, EPA version
- Identification of the injector type
- Pumps
- Identification of the engine type and serial number position, Europe version
- Identification of the engine type and serial number position, EPA version
- Identification of the injection pump type
- Injector type identification
- Engine monobloc technical data
- Crankshaft technical data
- Crankshaft technical data
- Crankshaft technical data
- Piston technical data – Piston rings
- Piston technical data – Piston rings
- Piston technical data – Piston rings
- Piston technical data – Piston rings
- Piston technical data – Piston rings – 120-135-150 hp versions
- Piston technical data – Piston rings – 160-180-200 hp versions
- Connecting rod technical data – for pistons without cooling chamber
- Connecting rod technical data – for pistons with cooling chamber
- Camshaft technical data – static advance of 13°
- Camshaft technical data – static advance of 13°
- Camshaft technical data – static advance of 16°
- Camshaft technical data – static advance of 16°
- Timing gears technical data
- Counter-rotating weights technical data
- Technical data and dimensions of valves – valve springs
- Technical data and dimensions of valves – valve springs
- Technical data and dimensions of cylinder heads – valve guides – valve seats
- Technical data and dimensions of cylinder heads – valve guide – valve seats
- Technical data and dimensions of rocker arms – rocker shafts – tappets
- Technical data and dimensions of rocker arms – rocker shafts – tappets
- Fuel injector technical data
- Engine block technical data – cylinders
- Piston technical data – Piston rings
- Piston technical data – Piston rings
- Piston technical data – Piston rings
- Connecting rod technical data
- Camshaft technical data – static advance of 13°
- Camshaft technical data – static advance of 16°
- Technical data and dimensions of valves – valve springs
- Technical data and dimensions of cylinder heads – valve guides – valve seats
- Technical data and dimensions of rocker arms – rocker shafts – tappets
- Engine injector technical data (aspirated versions)
- Engine injector technical data (with turbocharger)
Engine accessories
- Starter motor
Transmission
- Transmission
- Clutch housing
- Gearbox and shuttle assembly
- Range gearbox and parking brake assembly
- Four-wheel drive engagement assembly
- Rear PTO
Rear axle
- Brakes and rear axle assembly
- Rear differential assembly
Front axle
- Front axle
- Pinion and Differential
- Final drive
Method of intervention
B0 – Engine
- Engine
- Engine- separation from the transmission
- Preliminary and final operations
- Final engine checks
- Checking engine block
- Crankshaft
- Crankshaft checks
- Flywheel checks
- Renewal of crankshaft rear oil seal
- Pistons and cylinder liners
- Pistons and rings check
- Cylinder liners check
- Check connecting rods – gudgeon pins – rod cap screws
- Camshaft
- Camshaft
- Camshaft checks
- Timing gear checks
- Adjusting timing gears backlash
- Valve timing
- Counter-rotating weights
- Overhaul of counter-rotating weights assembly
- Counter-rotating weight checks
- Valves check
- Valve seats check
- Valves sealing check
- Valve clearance adjustment
- Valve guides check and renewal
- Inspecting the rocker arms and rocker shafts
- Cylinder heads
- Cylinder head disassembly – 2-valve version
- Cylinder head disassembly – 3-valve version
- Valve springs check
- Heat exchanger
- Disassembly of the heat exchanger
- Lubrication pump
- Lubrication pump disassembly
- Oil sump
- Oil sump
- Injection pumps, actuator and fuel supply
- Injection pump timing
- Injector assembly
- Checking injectors protrusion – Renewal of copper bushes
- Injector checks
- Injection pumps control rod
- Overhaul of the mechanical governor (standard and with LDA valve)
- Overhaul of the mechanical governor gear
- Adjusting electronic actuator
- Power adjustment data table
- Mechanical governor drive unit and electronic governor support
- Water pump
- Water pump
- Thermostat
- Thermostat
- Checking the thermostat
- Cooling and intake ducts
C0 – Engine accessories
- Exhaust silencer
- Return line
- Air filter container
D0 – Transmission
- Draining and filling the transmission oil
- Clutch plate wear check
- Clutch plates
- Thrust plate assembly
- Separating front gearbox housing from rear gearbox housing
- Complete gearbox assembly
- Disassembling the gearbox input shaft
- Disassembly of the main shaft
- Disassembling the secondary shaft
- Adjusting endfloat of the secondary shaft gears
- Main gear lever
- Underdrive control lever
- Internal PTO drive shaft
- Range selector rod cover
- Disassembling the gear selector rod
- Pinion
- Range reduction gearbox shaft
- 4WD output shaft in transmission.
- Disassembly of dual traction output shaft
- Bevel gear adjustments
- PTO input shaft
- PTO input shaft disassembly
- PTO output shaft
- Ground speed PTO shaft
- 4WD engagement device
- Parking brake disc sectors
- Disassembling the parking brake lever
- Hydraulic pump drive
- Disassembling the power steering pump and ancillary pump carrier
- Adjusting power steering pump and ancillary pump carrier gear free play
E0 – Rear axle
- Bleeding air from the hydraulic brake system
- Right-hand rear axle
- Left-hand rear axle
- Disassembling rear axle
- Disassembling the planetary gear unit
- Rear brake discs
- Brake carriers
- Rear differential lock control fork
- Rear differential
- Removing the rear differential
F0 – Front axle
- 4WD shaft
- Front mount
- Front axle
- Adjusting front axle endfloat
- Steering cylinders
- Disassembling the steering cylinder
- Pinion-differential assembly
- Differential lock
- Differential locking device adjustment
- Disassembling the bevel gear set
- Disassembling the front axle differential – Complete assembly
- Adjusting pinion bearing preload
- Adjustment of the differential preload
- Adjusting pinion position
- Adjusting pinion/crown wheel backlash
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Complete steering knuckle housing
- Adjusting bearing preload
- Front brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Cowl
- Empty and charge the air conditioning system
- Engine hood mount
- Front mudguard
S0 – Wheels
- Front Wheels
- Rear wheel
Wiring diagrams
Wiring harnesses
- Wiring looms
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2024 subscription
- After-sales 2024 subscription
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
D0 – TRANSMISSION
- Double Clutch Failure
F0 – FRONT AXLE
- Bevel gear set loosing screws
G0 – BODYWORK – CAB
- SERVICE NEWS – Reverse control lever stuck
- Oil leakage from easy-lift cylinder 0.036.2115.4
- Clutch Bowden cable breakage
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
L0 – ELECTRIC AL SYSTEM
- PTO switch not working
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
