Document overview
Workshop Manual PDF for SAME DORADO 80 NATURAL → ZKDKE50200BS50001, DORADO NATURAL (STAGE 5) family. Document language: English; 919 pages.
The corresponding English table of contents contains 45 sections and 377 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: DORADO NATURAL (STAGE 5)
- Model: DORADO 80 NATURAL
- Starting serial number: ZKDKE50200BS50001
- Document type: Workshop Manual
- Language: English
- Pages: 919
- File size: 351.86 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME DORADO 80 NATURAL → ZKDKE50200BS50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
Engine accessories
- Starter motor
Transmission
- Transmission
- Four-wheel drive electrohydraulical engagement and parking brake assembly
- Hydraulic reverse shuttle
- HI-LO unit
- Rear PTO
- Hydraulic reverse power shuttle
Rear axle
- Brakes and rear axle assembly
- Differential unit
Front axle
- Front axle
- Pinion and Differential
- Final drive
Bodywork – Cab – Platform
- Main technical data
- Dimensions and weights of the tractor
- Air conditioning vents
- Roof panel
- Instrument panel
- Viste interni cabina
- Dashboard
- Right hand console
- Left hand console
- External views of the tractor
- Openable roof hatch
Hydraulic system
- Trailer braking valve
- Power steering 125 cc
- Hydraulic pumps unit
- Power steering pump
- Transfer pump
- Base hydraulic circuit
- Full house hydraulic circuit
- Optional hydraulic circuit
- Base hydraulic circuit 2
- Full House hydraulic circuit 2
Electrical equipment
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
Rear lift
- Mechanical rear lift
Calibrations and electronic diagnosis
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
- ECUs
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- On-board instruments (Cluster/Display) flashing
Method of intervention
B0 – Engine
- Separating the engine from the transmission
- Complete engine
- Tightening procedure for engine components
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Adjusting PTO gear backlash
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Air compressor belt
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valve
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Mass air flow sensor
- EGR valve
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
- Oil filter
- Preliminary operations before removing engine from vehicle
- Power take off gear backlash adjustment
C0 – Engine accessories
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- Exhaust pipe
- Exhaust pipe (Lateral)
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
- Compensation tank
- Fan
- Air filter
- Water radiator
- Intercooler
- Fuel radiator
- Fuel tank
- Complete radiator-heat exchanger pack
- Power take off gear backlash adjustment
- Replacing the coolant
- Bleeding the fuel circuit
- DPF
D0 – Transmission
- Draining and filling the transmission oil
- Separating front gearbox housing from rear gearbox housing
- Hydraulic reverse shuttle unit
- Forward drive clutch unit
- Reverse drive clutch unit
- HML unit
- Assembly of the HI-LO unit in the front gearbox housing
- Planet gear support unit – HML unit
- Gearbox input shaft (version with range selector unit – HML)
- Torsional spring plate
- Internal PTO drive shaft
- Disassembly of the main shaft
- Adjusting endfloat of the secondary shaft gears
- Disassembling the secondary shaft
- Complete gearbox assembly
- Gear lever
- Range selector rod cover
- Disassembling the gear selector rod
- Bevel gear adjustments
- Pinion
- Range reduction gearbox shaft
- PTO clutch
- Assembly of PTO output shaft ring nut
- Ground speed PTO shaft
- PTO output shaft
- PTO input shaft
- PTO input shaft disassembly
- Parking brake disc sectors
- Disassembling the parking brake lever
- 4WD output shaft in transmission.
- Disassembly of dual traction output shaft
- Parking brake unit assembly
- Disassembling the gearbox input shaft
E0 – Rear axle
- Rear axle
- Left-hand rear axle
- Disassembling rear axle
- Planet gear carrier
- Disassembling the planetary gear unit
- Rear differential
- Removing the rear differential
- Rear differential lock control fork
- Adjusting the bevel gear set and the rear differential
- Bleeding air from the hydraulic brake system
- Rear brake discs
- Brake housing
F0 – Front axle
- 4WD shaft
- Front axle 4WD
- Steering cylinders
- Disassembling the steering cylinder
- Disassembling the bevel gear set
- Disassembling the front axle differential – Complete assembly
- Disassembly of the planetary reduction gearbox
- Front brake discs
- Differential lock
- Pinion-differential assembly
- Front axle brake piston
- Adjusting bearing preload
- Differential locking device adjustment
- Axial play adjustment
- Adjusting pinion/crown wheel backlash
- Adjusting pinion position
- Adjusting pinion bearing preload
- Planetary reduction gearbox
- Adjustment of the differential preload
- Disassembly of the planetary reduction gearbox
- Complete steering knuckle housing
- Steering knuckle housing and half-shaft
- Support with front axle
G0 – Bodywork – Cab – Platform
- Hand throttle
- Cab
- Battery mount – Version without front PTO
- Engine hood
- Air conditioning compressor
- Air conditioning system condenser (version on machine)
- Right hand console
- Left hand console
- Pillars
- Hood frame
- Instrument panel
- Instrument cluster
- Dehydrator filter
- Complete air conditioner unit
- Parking brake lever
- Shuttle lever
- Rear distributor control levers
- Rear side window
- Rear screen
- Front mudguards
- Rear mudguards
- Brake pedals
- Steering column
- Brake master cylinders
- Cab door
- Lower hood guard
- Left hand cab access steps
- Seat
- Second driver seat
- Screen wash liquid reservoir
- Roof panel
- External rear-view mirrors
- Internal rear view mirror
- Empty and charge the air conditioning system
- Cab mat
- Roof
- Brake fluid reservoir
- Steering wheel
- Clutch pedal
- Disassembling the lift control lever (SAC)
- Rear lift control lever (SAC)
- Cab carriers
- Rear PTO speed selector lever
H0 – Hydraulic system
- Rear auxiliary utility distributors
- Oil filter
- Shuttle solenoid valves assembly
- Hydrostatic steering (orbitrol)
- Disassembling the power steering pump and ancillary pump carrier
- Adjusting power steering pump and ancillary pump carrier gear free play
- Disassembling the rear ancillary utility distributor
- Disassembling shuttle solenoid valve block
- Disassembling the ancillary solenoid valve block
- Trailer braking valve – Italy version
- Trailer socket
- Power steering pump
- Ancillary pump
L0 – Electrical system
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
- Throttle pedal position sensor
- Shuttle control oil pressure switch
- Hydraulic system inlet pressure switch
- Solenoid valve block and utility pressure switch
- Rear lift position sensor
- Wheel speed sensor
- Charge pressure and air temperature sensor
- Coolant temperature sensor
- Crankshaft speed sensor
- Preheat relay
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
- Engine control unit
R0 – Rear lift
- 3-point linkage
- Lift bushes
- Disassembling the lift cylinder
- Adjusting mechanical rear lift controls
- Checking and testing the mechanical rear lift
- Complete rear lift
- Rear lift – Complete assembly
- Hitch control distributor
- Disassembling the lift control distributor
- Mechanical draft sensor disassembly
- Distributor for mechanical SAC
- Adjusting the SAC, low range 50 HP version
- Mechanical draft sensor
S0 – Wheels
- Front wheels
- Rear wheels
V0 – Ballast – towing hitches
- Tow hook
Wiring diagrams
Wiring harnesses
- Wiring looms
- W-TECH – ELECTRICAL SECTION
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2024 subscription
- After-sales 2024 subscription
B0 – ENGINE
- Leakage from turbo inlet oil pipe
- MISSING IDLER ON BELT DRIVE SYSTEM WITH A/C
- FARMotion seal ring leakage
- Belt Tensioner FarMotion Engine
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
D0 – TRANSMISSION
- HYDRAUILC PUMP SUPPORT BREAKAGE
F0 – FRONT AXLE
- SERVICE NEWS – FRONT AXLE FINAL REDUCERS NIPPLE GREASER
- Bevel gear set loosing screws
- Front Axle Bearing damage on slope condition
G0 – BODYWORK – CAB
- SERVICE NEWS – REAR WIPER MOTOR STUCK
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- Oil leakage from easy-lift cylinder 0.036.2115.4
- PTO gear self disengagement
- Windscreen washer pump
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
L0 – ELECTRIC AL SYSTEM
- SERVICE NEWS – M334-M335-M430-M28-M427 New Engine SW release A09 (FarMotion Stage 5)
- SERVICE NEWS – Software package release 2026-02
- PRESSURE SWITCH ON TRAILER BRAKE VALVE “CUNA”
- SerDia4.0
- PTO switch not working
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
