Document overview
Digital Workshop Manual documentation for model SAME DORADO 80 NATURAL → ZKDGP40200BS50001 from the DORADO NATURAL (STAGE 5) family. Language: English; 892 pages.
The corresponding English table of contents contains 47 sections and 376 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: DORADO NATURAL (STAGE 5)
- Model: DORADO 80 NATURAL
- Starting serial number: ZKDGP40200BS50001
- Document type: Workshop Manual
- Language: English
- Pages: 892
- File size: 377.94 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME DORADO 80 NATURAL → ZKDGP40200BS50001.
Complete table of contents
Introduction
- Tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
- One-way valves
- Fixing the steering wheel
- Spool valves
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
Engine accessories
- Starter motor
Transmission
- Transmission
- Clutch housing
- Gearbox and shuttle assembly
- Range gearbox and parking brake assembly
- Four-wheel drive engagement assembly
- Rear PTO
Rear axle
- Brakes and rear axle assembly
- Rear differential assembly
Front axle
- Front axle
- Pinion and Differential
- Final drive
Bodywork – Cab – Platform
- Air conditioning system
- Air conditioning system – Charging
- Air conditioning system compressor
Hydraulic system
- Base hydraulic circuit
- Optional hydraulic circuit 1
- Optional hydraulic circuit 2
- Hydraulic lift control valve
- Braking system (without ‘Separate Brake’ valve)
- Trailer braking valve
- LH 8 cc hydraulic pump
- RH 19 cc hydraulic pump
- Hydrostatic steering
- 4-way remote control valve
- 6-way auxiliary control valve
Rear lift
- Rear lift
Calibrations and electronic diagnosis
Diagnostic tools
- ECUs
Diagnostic tool screens
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- Cluster configuration
- Optionals setup
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
B0 – Engine
- Complete engine
- Separating the engine from the transmission
- Tightening procedure for engine components
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Adjusting PTO gear backlash
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Air compressor belt
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valve
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Turbocharger exhaust outlet flange
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
- Ancillary utility drive belt (version on the machine)
C0 – Engine accessories
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- Exhaust pipe
- Aligning flexible element
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
- Bleeding the fuel circuit
- Replacing the coolant
- Water radiator
- Fan
- Complete radiator-heat exchanger pack
- Intercooler
- Compensation tank
- Air filter
- Filter elements of the air filter
- Diesel radiator
- Fuel and filter and prefilter
- Manual fuel pump
- Fuel tank
- Starter motor
- DOC exhaust silencer
- Exhaust silencer
- DPF
- Exhaust pipe
- Intermediate manifold
D0 – Transmission
- Draining and filling the transmission oil
- Clutch plate wear check
- Clutch plates
- Thrust plate assembly
- Separating front gearbox housing from rear gearbox housing
- Complete gearbox assembly
- Disassembling the gearbox input shaft
- Disassembly of the main shaft
- Disassembling the secondary shaft
- Adjusting endfloat of the secondary shaft gears
- Internal PTO drive shaft
- Range selector rod cover
- Disassembling the gear selector rod
- Pinion
- Range reduction gearbox shaft
- 4WD output shaft in transmission.
- Disassembly of dual traction output shaft
- Bevel gear adjustments
- PTO input shaft
- PTO input shaft disassembly
- PTO output shaft
- Ground speed PTO shaft
- 4WD engagement device
- Parking brake disc sectors
- Disassembling the parking brake lever
E0 – Rear axle
- Bleeding air from the hydraulic brake system
- Rear axle
- Left-hand rear axle
- Disassembling rear axle
- Planet gear carrier
- Disassembling the planetary gear unit
- Rear brake discs
- Brake housing
- Rear differential lock control fork
- Rear differential
- Removing the rear differential
F0 – Front axle
- 4WD shaft
- Support with front axle
- Front axle
- Adjusting front axle endfloat
- Steering cylinders
- Disassembling the steering cylinder
- Pinion-differential assembly
- Differential lock
- Differential lock device adjustment
- Disassembling the bevel gear set
- Disassembling the front axle differential – Complete assembly
- Adjustment of the differential preload
- Adjusting pinion position
- Adjusting pinion/crown wheel backlash
- Adjusting pinion bearing preload
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Complete steering knuckle housing
- Adjusting bearing preload
- Front brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Cab
- Cab carriers
- Left hand cab access steps
- Engine hood
- Lower hood guard
- Engine hood frame
- Cab mat
- Right hand console
- Left hand console
- Instrument cluster
- Roof panel
- Sun blind
- External rear-view mirrors
- Rear-view mirror
- Driver seat
- Empty and charge the air conditioning system
- Air conditioning condenser
- Air conditioning compressor
- Hand throttle
- Clutch pedal
- Brake pedals
- Steering column
- Steering wheel
- Brake master cylinders
- Cab door
- Cab door lock
- Screen wash liquid reservoir
- Passenger seat
- Mudguard
- Toolbox
- Rear PTO speed selector lever
- Rear PTO selector lever
- Parking brake lever
- Rear distributor control levers
- Rear lift control lever (SAC)
- Disassembling the lift control lever (SAC)
- Rear screen
- Rear side window
- Brake fluid reservoir
H0 – Hydraulic system
- Ancillary pump
- Power steering pump
- Hydrostatic steering (orbitrol)
- Rear ancillary distributor
- Disassembling the rear ancillary utility distributor
L0 – Electrical system
- Battery
- Alternator
- Engine control unit
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
- Oil regulator valve block pressure switch
- Hydraulic trailer braking pressure sensor
- Air conditioning pressure switch
- Hall effect speed sensor
- Parking brake switch
- BRAKE SENSOR
- Clutch sensor
- Ignition switch barrel
- Instrument panel
- Door open light sensor
- Hazard warning lights switch
R0 – Rear lift
- 3-point linkage
- Rear lift
- Distributor for mechanical SAC
- Rear lift – Complete assembly
- Disassembling the lift cylinder
- Replacing bushes
- Hitch control distributor
- Disassembling the lift control distributor
- Adjusting the SAC, low range 50 HP version
- Mechanical draft sensor
- Mechanical draft sensor disassembly
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Rear tow hitch
- Front ballast
Wiring diagrams
Wiring harnesses
- Wiring looms
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
B0 – ENGINE
- Leakage from turbo inlet oil pipe
- MISSING IDLER ON BELT DRIVE SYSTEM WITH A/C
- FARMotion seal ring leakage
- Deutz AG engine oil specifications
- Belt Tensioner FarMotion Engine
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
D0 – TRANSMISSION
- Forward Gear Damage
- Double Clutch Failure
- HYDRAUILC PUMP SUPPORT BREAKAGE
F0 – FRONT AXLE
- SERVICE NEWS – FRONT AXLE FINAL REDUCERS NIPPLE GREASER
- Bevel gear set loosing screws
- Front Axle Bearing damage on slope condition
- Steering behavior check procedure
G0 – BODYWORK – CAB
- SERVICE NEWS – REAR WIPER MOTOR STUCK
- SERVICE NEWS – Reverse control lever stuck
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- Oil leakage from easy-lift cylinder 0.036.2115.4
- Clutch pedal load improvement
- PTO gear self disengagement
- Nipple greaser on clutch lever
- Clutch Bowden cable breakage
- BRAKE PUMP INTERNAL LEAKAGE
- Air conditioning system recharging
- No pressure at hydraulic trailer brake valve
- Windscreen washer pump
- Stuck reverse control lever
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- TRANSMISSION OIL FILTER CLOGGED WARNING LIGHT
- Steering Malfunction below 0°C at first engine start
L0 – ELECTRIC AL SYSTEM
- SERVICE NEWS – M334-M335-M430-M28-M427 New Engine SW release A09 (FarMotion Stage 5)
- PRESSURE SWITCH ON TRAILER BRAKE VALVE “CUNA”
- SerDia4.0
- iMonitor x35 malfunctioning
- GO-ANYWHERE DIAGNOSTICS
- Bad visualizazion of wiring diagram on technical documentaion
- iMonitor SW upgrade & iMonitor UBOOT update instruction
- Error Code M28 – FARMotion KF engine series
- Lost connection diagnostic tools
- PTO switch not working
- Faulty PTO indicator logic
R0 – REAR LIFT
- REAR LIFT JUMP
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
