Document overview
Workshop Manual PDF for SAME Dorado 70 Natural → ZKDDB10200BS50001, DORADO NATURAL (FARMOTION STAGE 2/3B) family. Document language: English; 1,146 pages.
The corresponding English table of contents contains 48 sections and 408 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: DORADO NATURAL (FARMOTION STAGE 2/3B)
- Model: Dorado 70 Natural
- Starting serial number: ZKDDB10200BS50001
- Document type: Workshop Manual
- Language: English
- Pages: 1,146
- File size: 316.81 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME Dorado 70 Natural → ZKDDB10200BS50001.
Complete table of contents
Introduction
- Tightening Torques
- Pump tightening torques
- Wheel rim to hub screws and nuts tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
- Identification of the engine type and serial number position, Europe version
- Identification of the engine type and serial number position, EPA version
- Identification of the injection pump type
- Identification of the injector type
- Injector type identification
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Technical data: cylinder block
- Technical data: crankshaft
- Technical data: pistons – piston rings
- Technical data: rockers
- Camshaft technical data
- Technical data: timing system gears
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data, rockers – tappets
- Counter-rotating weights technical data
- Engine injector technical data
- Engine injectors technical data
- Hydraulic tappets diagram
Engine accessories
- Starter motor
Transmission
- Transmission
- Clutch housing
- Range and parking brake assembly
- Four-wheel drive engagement assembly
- Rear PTO
Rear axle
- Brakes and rear axle assembly
- Rear differential assembly
Front axle
- Front axle
- Pinion and Differential
- Final drive
Bodywork – Cab – Platform
- Air conditioning system
- Air conditioning system – Charging
- Air conditioning system compressor
Hydraulic system
- Base hydraulic circuit
- Optional hydraulic circuit
- Full house hydraulic circuit
- Hydraulic lift control valve
- Braking system (without ‘Separate Brake’ valve)
- Trailer braking valve
- LH 8 cc hydraulic pump
- RH 19 cc hydraulic pump
- Hydrostatic steering
- 4-way remote control valve
- 6-way auxiliary control valve
Rear lift
- Rear lift
Calibrations and electronic diagnosis
Diagnostic tools
- ECUs
Diagnostic tool screens
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- Cluster configuration
- Optionals setup
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
- Tightening procedure for engine components
- Engine components removal/refitting sequence
- Separating the complete engine
B0 – Engine
- Separating the engine from the transmission
- Preliminary operations before removing engine from vehicle
- Engine flywheel
- Engine block-gearbox connector flange
- Blow-by oil vapour recovery pipe
- Turbocharger oil pipes
- Turbocharger
- EGR exhaust gas recirculation pipe
- Exhaust manifold
- Thermostat valve
- Checking the thermostat valve
- EGR exhaust gas cooling pipes
- EGR manifold
- Disassembly of the EGR manifold
- EGR valve
- Blow-by filter
- Coolant manifold
- Intake manifold
- Oil filter
- Oil heat exchanger
- Engine coolant pump
- Electro-injectors and common rail
- Cylinder head covers
- Blow-by oil vapour pipe
- Pushrods
- Cylinder heads
- Disassembling the cylinder heads
- Crankshaft pulley and tone wheel
- Crankshaft pulley
- Power take off drive
- Front timing cover
- Rear flange
- Oil sump
- Oil pump
- Intermediate gear and timing
- Disassembling pistons and connecting rods
- Crankshaft
- Cooling jets
- Cylinder sleeves
- Adjusting oil pump gear backlash
- Installing automatic belt tensioner
- Aligning water pump and crankshaft pulleys
C0 – Engine accessories
- Bleeding air from the fuel circuit
- Replacing the coolant
- Engine air intake fan
- Complete radiator pack
- Intercooler, oil and fuel exchangers
- Compensation tank
- Air filter
- High pressure fuel pump
- Fuel filter
- Fuel prefilter
- Manual fuel pump
- Fuel tank
- Electric starter motor
- Alternator
- Mounting brackets
- DOC exhaust silencer
- Exhaust pipe
- Power take off gear backlash adjustment
D0 – Transmission
- Draining and filling the transmission oil
- Clutch plate wear check
- Clutch plates
- Thrust plate assembly
- Separating front gearbox housing from rear gearbox housing
- Complete gearbox assembly
- Disassembling the gearbox input shaft
- Disassembly of the main shaft
- Disassembling the secondary shaft
- Adjusting endfloat of the secondary shaft gears
- Internal PTO drive shaft
- Range selector rod cover
- Disassembling the gear selector rod
- Pinion
- Range reduction gearbox shaft
- 4WD output shaft in transmission.
- Disassembly of dual traction output shaft
- Bevel gear adjustments
- PTO input shaft
- PTO input shaft disassembly
- PTO output shaft
- Ground speed PTO shaft
- 4WD engagement device
- Parking brake disc sectors
- Disassembling the parking brake lever
- Hydraulic pump drive
- Disassembling the power steering pump and ancillary pump carrier
- Adjusting power steering pump and ancillary pump carrier gear free play
E0 – Rear axle
- Bleeding air from the hydraulic brake system
- Rear axle
- Left-hand rear axle
- Disassembling rear axle
- Planet gear carrier
- Disassembling the planetary gear unit
- Rear brake discs
- Brake housing
- Rear differential lock control fork
- Rear differential
- Removing the rear differential
F0 – Front axle
- 4WD shaft
- Front mount
- Front axle
- Adjusting front axle endfloat
- Steering cylinders
- Disassembling the steering cylinder
- Pinion-differential assembly
- Differential lock
- Differential lock device adjustment
- Disassembling the bevel gear set
- Disassembling the front axle differential – Complete assembly
- Adjusting pinion bearing preload
- Adjustment of the differential preload
- Adjusting pinion position
- Adjusting pinion/crown wheel backlash
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Complete steering knuckle housing
- Adjusting bearing preload
- Front brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Cab
- Cab access steps
- Cab carriers
- Engine hood
- Lower hood guard
- Hood frame
- Cab mat
- Right hand console
- Left hand console
- Instrument cluster
- Roof panel
- Sun blind
- External rear-view mirrors
- Rear-view mirror
- Empty and charge the air conditioning system
- Driver seat
- Air conditioning condenser
- Hand throttle
- Clutch pedal
- Brake pedals
- Steering column
- Steering wheel
- Brake master cylinders
- Cab door
- Screen wash liquid reservoir
- Passenger seat
- Front mudguards
- Toolbox
- Rear PTO speed selector lever
- Rear PTO selector lever
- Parking brake lever
- Rear distributor control levers
- Rear screen
- Rear side window
- Brake fluid reservoir
H0 – Hydraulic system
- Ancillary pump
- Power steering pump
- Power steering pump and ancillary pump carrier
- Hydrostatic steering (orbitrol)
- Rear ancillary distributor
- Disassembling the rear ancillary utility distributor
- Brake control valve
L0 – Electrical system
- Battery
- Alternator
- Engine wiring loom
- Electro-injector wiring loom
- Preheat relay
- Electronic engine control unit
- Charge pressure and air temperature sensor
- Coolant temperature sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
- Engine speed sensor (pickup)
- Pressure switch 0.4 – 0.7 bar
- Ambient Temperature Sensor
- Air filter clogged sensor
- Pressure and temperature sensor
- Timing sensor
- Coolant temperature sensor
- Fuel pressure sensor
- Speed sensor (pick-up)
- Oil regulator valve block pressure switch
- Hydraulic trailer braking pressure sensor
- Air conditioning pressure switch
- EGR valve
- Hall effect speed sensor
- Parking brake switch
- BRAKE SENSOR
- Clutch sensor
- Ignition switch barrel
- Instrument panel
- Steering column stalk.
- Rotating beacon
- Door open light sensor
- Hazard warning lights switch
- Work lights
- Direction indicator
R0 – Rear lift
- 3-point linkage
- Rear lift
- Distributor for mechanical SAC
- Rear lift – Complete assembly
- Disassembling the lift cylinder
- Replacing bushes
- Hitch control distributor
- Disassembling the lift control distributor
- Rear lift control lever (SAC)
- Disassembling the lift control lever (SAC)
- Adjusting the SAC, low range 50 HP version
- Mechanical draft sensor
- Mechanical draft sensor disassembly
S0 – Wheels
- Front Wheels
- Rear wheel
V0 – Ballast – towing hitches
- Rear tow hitch
- Front towing hook
- Drawbar
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- 2.8519.151.0 – Engine ECU
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Activation and charging
- S001 – Starting and charging, version for USA market
- S002 – Preheating
- S003 – Electronic engine governor
- S004 – Road lights
- S004 – Road lights, version for USA market
- S005 – Turn indicators and brake lights
- S005 – Turn indicators and brake lights, version for USA market
- S006 – Work lights and rotating beacon
- S006 – Work lights and rotating beacon, version for USA market
- S007 – Internal illumination and accessories
- S008 – Windscreen wipers
- S009 – Air conditioning
- S010 – Dual traction and differential lock
- S011 – Power take off (PTO)
- S011 – PTO, version for USA market
- S012 – Trailer brake
- S013 – Diagnostics and CAN lines
- S014 – Instrument cluster
- S015 – Front loader
Wiring harnesses
- Wire colour reference table
- 0.015.0070.4 – Solenoid valves
- 0.021.1217.4 – Heater
- 0.023.1279.4/20 – Engine (3 cylinder version)
- 0.023.1281.4 – Injectors (3 cylinder version)
- 0.023.8080.4/10 – Front lights and horn
- 0.024.0691.4 – Start enable
- 0.024.8482.4/10 – Mechanically engaged front loader 1
- 0.026.1301.4 – Mechanically engaged front loader 2
- 0.026.5156.4 – Alternator – preheat
- 0.027.5716.4 – Battery master switch ground
- 0.027.5717.4 – Engine ECU power supply
- 0.029.8423.4/10 – Central wiring loom
- 0.029.8424.4 – Front wiring loom
- 0.029.8425.4/10 – Battery power feed
- 0.029.8426.4 – Roof + platform power feed
- 0.029.8427.4 – Rear wiring loom
- 0.029.8429.4 – Throttle pedal
- 0.029.8430.4/30 – Roof
- 0.029.8432.4 – Flashing beacon
- 0.029.8433.4 – Work lights
- 0.029.8437.4 – Front wiper motor – opening windscreen version
- 0.029.8440.4 – Trailer socket
- 0.029.8441.4 – Hydraulic trailer braking
- 0.029.8442.4/10 – Hydraulic trailer braking, Mother Regulation (MR)
- 0.029.8443.4 – Work lights (USA)
- 0.029.8450.4/20 – Central wiring loom (USA)
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
B0 – ENGINE
- Leakage from turbo inlet oil pipe
- FARMotion seal ring leakage
- Deutz AG engine oil specifications
- Engine sealing ring leakage
- Belt Tensioner FarMotion Engine
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
- Doc outlet pipe & exhaust system alignment
- Water flow from exhaust pipe
D0 – TRANSMISSION
- Forward Gear Damage
- Double Clutch Failure
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Front Axle Bearing damage on slope condition
- Check the front axle steering knuckles for wear
- Missing steering end strokes
- Steering behavior check procedure
G0 – BODYWORK – CAB
- SERVICE NEWS – Reverse control lever stuck
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- PTO gear self disengagement
- BRAKE PUMP INTERNAL LEAKAGE
- Air conditioning system recharging
- No pressure at hydraulic trailer brake valve
- Windscreen washer pump
- Stuck reverse control lever
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- TRANSMISSION OIL FILTER CLOGGED WARNING LIGHT
- Front brakes system pipes damaged
- L0 – ELECTRIC AL SYSTEM
