Document overview
Workshop Manual for SAME DORADO 105 → ZKDJV30200TS50001 from the DORADO (FARMOTION STAGE 5) family. Digital PDF in English with 1,413 pages.
The corresponding English table of contents contains 51 sections and 534 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: DORADO (FARMOTION STAGE 5)
- Model: DORADO 105
- Starting serial number: ZKDJV30200TS50001
- Document type: Workshop Manual
- Language: English
- Pages: 1,413
- File size: 499.27 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME DORADO 105 → ZKDJV30200TS50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
Engine accessories
- Starter motor
- Compensation tank
- Exhaust gas recirculation valve (EGR)
- Manual fuel pump
- Fuel filter
- Fuel prefilter
- Air filter
- Coolant radiator
- Intercooler
- Fuel radiator
- Fuel tank
- Fuel tank with front PTO
- Fuel tank – version without PTO
- AdBlue tank
- AdBlue solenoid valve
- AdBlue injector
- AdBlue pump
- AdBlue float sensor
- DOC catalytic converter
- DPF and SCR catalytic converter
Transmission
- Transmission
- Shuttle
- Hydraulic reverse power shuttle
- Gearbox assembly – Version with underdrive and hydraulic reverse shuttle (GS)
- Gearbox assembly – Version with three stage module (HML) and hydraulic reverse shuttle (GS)
- Range selector unit (HML)
- Range and parking brake assembly
- Range control rod and parking brake lever
- Four-wheel drive engagement assembly
- Rear power take-off
Rear axle
- Brakes and rear axle assembly
- Differential unit
Front axle
- Dual traction front axle (4WD)
- Dual traction front axle differential (4WD)
- Final drive
- Front brakes
Bodywork – Cab – Platform
- External views of the tractor
- Main technical data
- Dimensions and weights of the tractor
- Viste interni cabina
- Air conditioning system
- Air conditioning system – Charging
- Air conditioning system compressor
Hydraulic system
- Auxiliary utilities hydraulic circuit, base version
- Auxiliary utilities hydraulic circuit, full house version
- Auxiliary utilities hydraulic circuit, optional version
- Full house transmission hydraulic circuit – LS version
- Optional transmission hydraulic circuit – LS version
- Basic transmission hydraulic circuit – LS version
- Oil radiator
- STEERING/TRANSMISSION pump (16 cm³)
- LIFT/REMOTE VALVES pump (22.5 cm³)
- Electronic lift control valve
- 6-way remote control valve
- Trailer braking valve (ITALY version)
- Trailer braking valve – (Export Version)
- Services solenoid valve assembly
- Power steering valve
Electrical equipment
- Speed sensor (pick-up)
- Hall effect speed sensor
- Angle sensor ± 45°
- Engine speed sensor (pickup)
- Pressure switch 0.4 – 0.7 bar
- Ambient Temperature Sensor
- Air filter clogged sensor
- Pressure and temperature sensor
- Oil pressure switch
- Timing sensor
- Coolant temperature sensor
- Temperature sensor
- Oil regulator valve block pressure switch
- Hydraulic trailer braking pressure sensor
- Brake pressure sensor
- Trailer air braking pressure switch
- Underdrive sensor
- Low pressure pressure switch on transmission
- Rear lift position sensor
- Coolant temperature sensor
- Alternator
Front lift
- Front lift
Rear lift
- Rear lift
Calibrations and electronic diagnosis
- ECUs
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECU Reset
- Vehicle model selection
- Cluster configuration
- Tyre type
- Measurement unit
- Power Shuttle
- Range
- Front Power Take-Off (PTO)
- Four-Wheel Drive (4WD)
- Pneumatic trailer brake
- Hydraulic trailer brake
- Rear hitch
- LCU init
- Rear hitch position calibration
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
B0 – Engine
- Separating the engine from the transmission
- Complete engine
- Tightening procedure for engine components
- Overhauling counter-rotating masses
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Power take off gear backlash adjustment
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Counter-rotating masses
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valves
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Turbocharger exhaust outlet flange
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
- Ancillary utility belt
C0 – Engine accessories
- Replacing the coolant
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- Exhaust pipe
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
- Engine fan
- Water radiator
- Compensation tank
- Intercooler and fuel and oil heat exchanger
- Diesel radiator
- Intercooler
- Air filter
- Rigid air filter pipe
- Fuel and filter and prefilter
- Manual fuel pump
- Bleeding the fuel circuit
- Diesel fuel tank
- Auxiliary fuel tank and AdBlue tank
- Auxiliary fuel tank
- Auxiliary fuel pump
- AdBlue tank
- Adblue tank float sensor
- AdBlue solenoid valve
- AdBlue pump
- Drain pipe
- Exhaust pipe – DPF+SCR catalytic converter
- DPF+SCR catalytic converter inlet side exhaust pipe
- Exhaust silencer – Catalytic converter (DOC)
- Starter motor (procedure on vehicle)
D0 – Transmission
- Changing the transmission oil and cleaning the intake circuit filter
- Front gearbox housing
- Separating the gearbox housing from the rear gearbox housing
- 4WD output shaft in transmission.
- Disassembly of dual traction output shaft
- Hydraulic reverse shuttle unit
- Disassembling the complete shuttle unit
- Disassembling cover assembly
- Disassembling the forward drive clutch unit
- Reverse drive clutch unit
- Gear and range selector levers
- Transmission control lever disassembly
- Gearshift control disassembly
- Range selector unit (HML)
- Disassembling the clutch assembly
- Planet gear carrier unit – Range selector unit (HML)
- Gearbox input shaft (version with range selector unit – HML)
- Gearbox input shaft
- Primary shaft (version with range selector unit – HML)
- Primary shaft – Version without HML
- Secondary shaft (version with range selector unit – HML)
- Secondary shaft – Version without HML
- Tone wheel
- Remove the gearbox shafts
- Sprocket
- Range reduction gearbox shaft
- Gear selector rods
- Range selector rod
- Underdrive control rod – Version with HML
- Adjusting differential – bevel gear set
- Dual traction engagement device – Version without HML
- Disassembly of the 4WD engagement device
- SYNCRO ground speed PTO drive shaft
- Rear PTO clutch
- Disassembling PTO clutch
- Pump drive PTO – internal gear
- Rear PTO drive shaft
- Disassembling the rear PTO drive shaft
- Rear PTO driven shaft
- Parking brake
- Disassembling the parking brake lever
- Rear PTO speed selector lever
E0 – Rear axle
- Bleeding the braking system
- Left-hand rear axle
- Right-hand rear axle
- Disassembling rear axle
- Disassembling the planetary gear unit
- Differential lock selector fork
- RH brake carrier
- LH brake carrier
- Rear axle brake discs
- Rear differential
- Removing the rear differential
F0 – Front axle
- DT dual traction shaft
- Carrier with front axle
- Front axle
- Axial play adjustment
- Steering cylinders
- Disassembling the steering cylinder
- Complete steering knuckle housing
- Adjusting bearing preload
- Pinion-differential assembly
- Differential lock
- Differential locking device adjustment
- Disassembling the bevel gear set
- Disassembly of the differential
- Adjustment of the differential preload
- Adjusting pinion position
- Adjusting pinion/crown wheel backlash
- Adjusting pinion bearing preload
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Front brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Cab
- Cab access steps
- Engine hood and front hood panels
- Battery mount
- Cab mat
- Right hand console
- Instrument panel
- Windscreen
- Windscreen wiper motor
- Windscreen lock handle
- Removing the windscreen lock handle
- Right hand rear pillar cover
- Left hand rear pillar cover
- Falling object protective structure (FOPS)
- Roof panel
- External rear-view mirrors
- Driver seat
- Empty and charge the air conditioning system
- Complete air conditioner unit
- Air conditioning condenser cover
- Air conditioning condenser
- Air conditioning compressor
- Gear, range and reverse shuttle levers
- Auxiliary utility distributor control levers
- Auxiliary utility distributor control bowden cables
- Brake pedal
- Clutch pedal
- Steering column
- Steering wheel
- Rear PTO speed selector lever
- Master cylinder
- Brake fluid reservoir
H0 – Hydraulic system
- Ancillary pump
- Power steering pump
- Hydrostatic steering (orbitrol)
- Transmission oil radiator
- Trailer braking valve – Italy version
- Rear auxiliary utility distributors
- Disassembling the rear ancillary utility distributor
- Brake control valve
- Services solenoid valve assembly
- Disassembling the ancillary solenoid valve block
- Shuttle solenoid valves assembly
- HML solenoid valve block
L0 – Electrical system
- Battery
- Alternator
- Rear lift position sensor
- Turn indicator mounts
- Turn indicators
- Electronic engine control unit (ECU)
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
M0 – Front PTO
- Front power take off
- Disassembling PTO clutch
- Differential lock solenoid valve and front PTO
- Oil filter
N0 – Front lift
- Complete front lift
- Front lift cylinder
R0 – Rear lift
- Complete rear lift
- Disassembling the rear lift
- Replacing bushes
- Lift control distributor – Version with electronic lift
- Disassembling the regulator distributor, with electronically controlled lift:
- 3-point linkage
- Supplementary hydraulic cylinders
- Draft sensor
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Rear tow hitch
Wiring diagrams
Components
- Location of ECUs
- MLHP Control Unit
- Engine control unit
- Lift control unit
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Power
- S002 – Power feed + 58
- S003 – Electronic engine governor
- S004 – Preheating
- S005 – Starter
- S006 – Bottom lights
- S007A – Roof work lights, non-high visibility roof
- S007B – Roof work lights, high visibility roof
- S008 – Air conditioner
- S009 – Wipers and radio
- S010 – Power take off (PTO)
- S011 – Diagnostics
- S012 – Accessories
- S013 – Trailer brake
- S014 – Lift
- S015 – Differential lock and 4WD
- S016 – GS transmission
- S017 – Instrument cluster
- S018 – CAN vehicle
- S019 – CAN AUX and CAN Engine
- S020 – Emissions
- S021 – Battery master switch
Wiring harnesses
- 0.007.7899.3 – Front PTO solenoid valve
- 0.010.4516.3 – Windscreen wiper for non-HV roof
- 0.011.0729.4_10 – Speakers
- 0.011.3597.3 – Windscreen wiper
- 0.011.7711.3 – Oil filter pressure switch
- 0.013.6327.4A – Left hand flashing lamp
- 0.013.6327.4B – Right hand flashing lamp
- 0.014.3927.4_40A – Left hand lower work light
- 0.014.3927.4_40B – Right hand lower work light
- 0.015.0070.4 – Solenoid valve overvoltage protection device
- 0.015.6123.4 – Rear screen wiper
- 0.015.6272.4_40 – HV roof
- 0.015.7266.4_40 – AC system
- 0.016.0314.4_10 – Cable, PTO with 3 speeds plus groundspeed mode
- 0.016.0316.4_10 – Cable, 3-speed PTO
- 0.042.1456.4_10 – Lift control unit
- 0.016.0664.4 – Front lights
- 0.016.0866.4_20 – Adapter for non-HV roof
- 0.016.8489.4 – Pneumatic braking system solenoid valve
- 0.018.5825.4 – Non-HV roof
- 0.019.1994.4 – HI_LO adapter
- 0.019.5535.4A – Left hand front work lights on roof
- 0.019.5535.4B – Right hand front work lights on roof
- 0.019.5535.4C – Left hand rear work lights on roof
- 0.019.5535.4D – Right hand rear work lights on roof
- 0.021.0490.4_10 – ABS
- 0.023.1282.4_10 – Injectors, 4-cylinder engines
- 0.027.7652.4_10 – Hood
- 0.028.1208.4 – Trailer braking system ground
- 0.028.7669.4 – Hydraulic braking system pressure switch
- 0.028.7677.4_20 – MR trailer braking system
- 0.030.6480.4_10 – 4-cylinder engine
- 0.032.5469.4_10 – Glowplugs, 4 cylinder engines
- 0.034.2489.4 – Dual Mode braking system
- 0.037.0995.4 – Preheating
- 0.042.0465.4 – Front wiring loom, 4 cylinders
- 0.042.0466.4 – Power
- 0.042.0467.4 – ABS power feed
- 0.042.0470.4_10 – Basic cab
- 0.042.1456.4_10 – Lift control unit
- 0.042.1573.4 – Adapter for GS version
- 0.042.3273.4 – Rear wiring loom, Basic version
- 0.042.3557.4 – Rear, GS
- 0.044.4121.4 – Roof lights, non-HV roof
- 0.044.4122.4A – Left hand front work lights on roof, LED, non-HV roof
- 0.044.4122.4B – Right hand front work lights on roof, LED, non-HV roof
- 0.044.4122.4C – Left hand rear work lights on roof, LED, non-HV roof
- 0.044.4122.4D – Right hand rear work lights on roof, LED, non-HV roof
- 0.044.4124.4A – Left hand front work lights on roof, LED, HV roof
- 0.044.4124.4B – Right hand front work lights on roof, LED, HV roof
- 0.044.4124.4C – Left hand rear work lights on roof, LED, HV roof
- 0.044.4124.4D – Left hand rear work lights on roof, LED, HV roof
- 0.044.4125.4 – Junction terminal board
- 0.044.4377.4 – Radio
- 04411923.4A – Adapter for LH front lights
- 04411923.4B – Adapter for RH front lights
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
B0 – ENGINE
- FARMotion seal ring leakage
C0 – ENGINE ACCESSORIES
- M339 error code on FarMotion Stage 5 models
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
- Retrofit Kit Fuel Tank
- Fuel tank & Stoll kits
D0 – TRANSMISSION
- SERVICE NEWS – Forward Gear p.n. 0.013.1652.0 improvement
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Front Axle Bearing damage on slope condition
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- ALARM CODE T17
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Possible streching or crushing of the front brake oil pipe assembly
- Steering unit pipe damage
L0 – ELECTRIC AL SYSTEM
- PRESSURE SWITCH ON TRAILER BRAKE VALVE “CUNA”
- SerDia4.0
- REAR LIFT SELF-LOCKING
- iMonitor x35 malfunctioning
- GO-ANYWHERE DIAGNOSTICS
- iMonitor SW upgrade & iMonitor UBOOT update instruction
- Lost connection diagnostic tools
- PTO switch not working
- ALARM CODE T19 – T20
- Water infiltration in engine PCB
- MVCU alarm codes L44, M106-M110
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
