Document overview
Workshop Manual PDF for SAME DORADO 105 → ZKDJU30200TS50001, DORADO (FARMOTION STAGE 5) family. Document language: English; 1,405 pages.
The corresponding English table of contents contains 51 sections and 533 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: DORADO (FARMOTION STAGE 5)
- Model: DORADO 105
- Starting serial number: ZKDJU30200TS50001
- Document type: Workshop Manual
- Language: English
- Pages: 1,405
- File size: 510.89 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME DORADO 105 → ZKDJU30200TS50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
Engine accessories
- Starter motor
- Compensation tank
- Exhaust gas recirculation valve (EGR)
- Manual fuel pump
- Fuel filter
- Fuel prefilter
- Air filter
- Coolant radiator
- Intercooler
- Fuel radiator
- Fuel tank
- Fuel tank with front PTO
- Fuel tank – version without PTO
- AdBlue tank
- AdBlue solenoid valve
- AdBlue injector
- AdBlue pump
- AdBlue float sensor
- DOC catalytic converter
- DPF and SCR catalytic converter
Transmission
- Transmission
- Hydraulic reverse power shuttle
- Gearbox and shuttle assembly
- Range selector unit (HML)
- Gearbox assembly with HML
- Gearbox assembly with underdrive
- Range and parking brake assembly
- Range control rod and parking brake lever
- Four-wheel drive engagement assembly
- Rear power take-off
Rear axle
- Brakes and rear axle assembly
- Differential unit
Front axle
- Dual traction front axle (4WD)
- Dual traction front axle differential (4WD)
- Final drive
- Front brakes
Bodywork – Cab – Platform
- External views of the tractor
- Main technical data
- Dimensions and weights of the tractor
- Viste interni cabina
- Air conditioning system
- Air conditioning system – Charging
- Air conditioning system compressor
Hydraulic system
- Auxiliary utilities hydraulic circuit, base version
- Auxiliary utilities hydraulic circuit, full house version
- Auxiliary utilities hydraulic circuit, optional version
- Full house hydraulic transmission circuit – GS version
- Optional transmission hydraulic circuit – GS version
- Basic transmission hydraulic circuit – GS version
- Oil radiator
- STEERING/TRANSMISSION pump (16 cm³)
- LIFT/REMOTE VALVES pump (22.5 cm³)
- Electronic lift control valve
- 6-way remote control valve
- Trailer braking valve (ITALY version)
- Trailer braking valve – (Export Version)
- Services solenoid valve assembly
- Power steering valve
Electrical equipment
- Speed sensor (pick-up)
- Hall effect speed sensor
- Angle sensor ± 45°
- Engine speed sensor (pickup)
- Pressure switch 0.4 – 0.7 bar
- Ambient Temperature Sensor
- Air filter clogged sensor
- Pressure and temperature sensor
- Oil pressure switch
- Timing sensor
- Coolant temperature sensor
- Temperature sensor
- Oil regulator valve block pressure switch
- Hydraulic trailer braking pressure sensor
- Brake pressure sensor
- Trailer air braking pressure switch
- Underdrive sensor
- Low pressure pressure switch on transmission
- Rear lift position sensor
- Coolant temperature sensor
- Alternator
Front lift
- Front lift
Rear lift
- Rear lift
Calibrations and electronic diagnosis
- ECUs
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECU Reset
- Vehicle model selection
- Cluster configuration
- Tyre type
- Measurement unit
- Power Shuttle
- Range
- Front Power Take-Off (PTO)
- Four-Wheel Drive (4WD)
- Pneumatic trailer brake
- Hydraulic trailer brake
- Rear hitch
- LCU init
- Rear hitch position calibration
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
B0 – Engine
- Separating the engine from the transmission
- Complete engine
- Tightening procedure for engine components
- Overhauling counter-rotating masses
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Power take off gear backlash adjustment
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Counter-rotating masses
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valves
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Turbocharger exhaust outlet flange
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
- Ancillary utility belt
C0 – Engine accessories
- Replacing the coolant
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- Exhaust pipe
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
- Engine fan
- Water radiator
- Compensation tank
- Intercooler and fuel and oil heat exchanger
- Diesel radiator
- Intercooler
- Air filter
- Rigid air filter pipe
- Fuel and filter and prefilter
- Manual fuel pump
- Bleeding the fuel circuit
- Diesel fuel tank
- Auxiliary fuel tank and AdBlue tank
- Auxiliary fuel tank
- Auxiliary fuel pump
- AdBlue tank
- Adblue tank float sensor
- AdBlue solenoid valve
- AdBlue pump
- Drain pipe
- Exhaust pipe – DPF+SCR catalytic converter
- DPF+SCR catalytic converter inlet side exhaust pipe
- Exhaust silencer – Catalytic converter (DOC)
- Starter motor (procedure on vehicle)
D0 – Transmission
- Changing the transmission oil and cleaning the intake circuit filter
- Clutch plates
- Clutch plate wear check
- Thrust plate assembly
- Front gearbox housing
- Separating the gearbox housing from the rear gearbox housing
- Complete gearbox assembly
- Disassembling the gearbox input shaft
- Adjusting endfloat of the secondary shaft gears
- 4WD output shaft in transmission.
- Disassembly of dual traction output shaft
- Transmission control lever disassembly
- Gearbox control levers
- Disassembling the gear shift control levers
- Gearshift control disassembly
- Range selector unit (HML)
- Disassembling the clutch assembly
- Planet gear carrier unit – Range selector unit (HML)
- Primary shaft (version with range selector unit – HML)
- Primary shaft – Version without HML
- Secondary shaft (version with range selector unit – HML)
- Secondary shaft – Version without HML
- Sprocket
- Range reduction gearbox shaft
- Gear selector rods
- Range selector rod
- Underdrive control rod – Version with HML
- Disassembly of the reverse shuttle and underdrive selector rod
- Adjusting differential – bevel gear set
- Dual traction engagement device – Version without HML
- Disassembly of the 4WD engagement device
- SYNCRO ground speed PTO drive shaft
- Rear PTO clutch
- Disassembling PTO clutch
- Pump drive PTO – internal gear
- Rear PTO drive shaft
- Disassembling the rear PTO drive shaft
- Rear PTO driven shaft
- Parking brake
- Disassembling the parking brake lever
- Rear PTO speed selector lever
E0 – Rear axle
- Bleeding the braking system
- Left-hand rear axle
- Right-hand rear axle
- Disassembling rear axle
- Disassembling the planetary gear unit
- Differential lock selector fork
- RH brake carrier
- LH brake carrier
- Rear axle brake discs
- Rear differential
- Removing the rear differential
F0 – Front axle
- DT dual traction shaft
- Carrier with front axle
- Front axle
- Axial play adjustment
- Steering cylinders
- Disassembling the steering cylinder
- Complete steering knuckle housing
- Adjusting bearing preload
- Pinion-differential assembly
- Differential lock
- Differential locking device adjustment
- Disassembling the bevel gear set
- Disassembly of the differential
- Adjustment of the differential preload
- Adjusting pinion position
- Adjusting pinion/crown wheel backlash
- Adjusting pinion bearing preload
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Front brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Cab
- Cab access steps
- Engine hood and front hood panels
- Battery mount
- Cab mat
- Right hand console
- Instrument panel
- Windscreen
- Windscreen wiper motor
- Windscreen lock handle
- Removing the windscreen lock handle
- Right hand rear pillar cover
- Left hand rear pillar cover
- Falling object protective structure (FOPS)
- Roof panel
- External rear-view mirrors
- Driver seat
- Empty and charge the air conditioning system
- Complete air conditioner unit
- Air conditioning condenser cover
- Air conditioning condenser
- Air conditioning compressor
- Gear, range and reverse shuttle levers
- Auxiliary utility distributor control levers
- Auxiliary utility distributor control bowden cables
- Brake pedal
- Clutch pedal
- Steering column
- Steering wheel
- Rear PTO speed selector lever
- Master cylinder
- Brake fluid reservoir
H0 – Hydraulic system
- Ancillary pump
- Power steering pump
- Hydrostatic steering (orbitrol)
- Transmission oil radiator
- Trailer braking valve – Italy version
- Rear auxiliary utility distributors
- Disassembling the rear ancillary utility distributor
- Brake control valve
- Services solenoid valve assembly
- Disassembling the ancillary solenoid valve block
- Shuttle solenoid valves assembly
- HML solenoid valve block
L0 – Electrical system
- Battery
- Alternator
- Rear lift position sensor
- Turn indicator mounts
- Turn indicators
- Electronic engine control unit (ECU)
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
M0 – Front PTO
- Front power take off
- Disassembling PTO clutch
- Differential lock solenoid valve and front PTO
- Oil filter
N0 – Front lift
- Complete front lift
- Front lift cylinder
R0 – Rear lift
- Complete rear lift
- Disassembling the rear lift
- Replacing bushes
- Lift control distributor – Version with electronic lift
- Disassembling the regulator distributor, with electronically controlled lift:
- 3-point linkage
- Supplementary hydraulic cylinders
- Draft sensor
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Rear tow hitch
Wiring diagrams
Components
- Location of ECUs
- MLHP Control Unit
- Engine control unit
- Lift control unit
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Power
- S002 – Power feed + 58
- S003 – Electronic engine governor
- S004 – Preheating
- S005 – Starter
- S006 – Bottom lights
- S007A – Roof work lights, non-high visibility roof
- S007B – Roof work lights, high visibility roof
- S008 – Air conditioner
- S009 – Wipers and radio
- S010 – Power take off (PTO)
- S011 – Diagnostics
- S012 – Accessories
- S013 – Trailer brake
- S014 – Lift
- S015 – Differential lock and 4WD
- S016 – GS transmission
- S017 – Instrument cluster
- S018 – CAN vehicle
- S019 – CAN AUX and CAN Engine
- S020 – Emissions
- S021 – Battery master switch
Wiring harnesses
- 0.007.7899.3 – Front PTO solenoid valve
- 0.010.4516.3 – Windscreen wiper for non-HV roof
- 0.011.0729.4_10 – Speakers
- 0.011.3597.3 – Windscreen wiper
- 0.011.7711.3 – Oil filter pressure switch
- 0.013.6327.4A – Left hand flashing lamp
- 0.013.6327.4B – Right hand flashing lamp
- 0.014.3927.4_40A – Left hand lower work light
- 0.014.3927.4_40B – Right hand lower work light
- 0.015.0070.4 – Solenoid valve overvoltage protection device
- 0.015.6123.4 – Rear screen wiper
- 0.015.6272.4_40 – HV roof
- 0.015.7266.4_40 – AC system
- 0.016.0314.4_10 – Cable, PTO with 3 speeds plus groundspeed mode
- 0.016.0316.4_10 – Cable, 3-speed PTO
- 0.042.1456.4_10 – Lift control unit
- 0.016.0664.4 – Front lights
- 0.016.0866.4_20 – Adapter for non-HV roof
- 0.016.8489.4 – Pneumatic braking system solenoid valve
- 0.018.5825.4 – Non-HV roof
- 0.019.1994.4 – HI_LO adapter
- 0.019.5535.4A – Left hand front work lights on roof
- 0.019.5535.4B – Right hand front work lights on roof
- 0.019.5535.4C – Left hand rear work lights on roof
- 0.019.5535.4D – Right hand rear work lights on roof
- 0.021.0490.4_10 – ABS
- 0.023.1282.4_10 – Injectors, 4-cylinder engines
- 0.027.7652.4_10 – Hood
- 0.028.1208.4 – Trailer braking system ground
- 0.028.7669.4 – Hydraulic braking system pressure switch
- 0.028.7677.4_20 – MR trailer braking system
- 0.030.6480.4_10 – 4-cylinder engine
- 0.032.5469.4_10 – Glowplugs, 4 cylinder engines
- 0.034.2489.4 – Dual Mode braking system
- 0.037.0995.4 – Preheating
- 0.042.0465.4 – Front wiring loom, 4 cylinders
- 0.042.0466.4 – Power
- 0.042.0467.4 – ABS power feed
- 0.042.0470.4_10 – Basic cab
- 0.042.1456.4_10 – Lift control unit
- 0.042.1573.4 – Adapter for GS version
- 0.042.3273.4 – Rear wiring loom, Basic version
- 0.042.3557.4 – Rear, GS
- 0.044.4121.4 – Roof lights, non-HV roof
- 0.044.4122.4A – Left hand front work lights on roof, LED, non-HV roof
- 0.044.4122.4B – Right hand front work lights on roof, LED, non-HV roof
- 0.044.4122.4C – Left hand rear work lights on roof, LED, non-HV roof
- 0.044.4122.4D – Right hand rear work lights on roof, LED, non-HV roof
- 0.044.4124.4A – Left hand front work lights on roof, LED, HV roof
- 0.044.4124.4B – Right hand front work lights on roof, LED, HV roof
- 0.044.4124.4C – Left hand rear work lights on roof, LED, HV roof
- 0.044.4124.4D – Left hand rear work lights on roof, LED, HV roof
- 0.044.4125.4 – Junction terminal board
- 0.044.4377.4 – Radio
- 04411923.4A – Adapter for LH front lights
- 04411923.4B – Adapter for RH front lights
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
B0 – ENGINE
- FARMotion seal ring leakage
C0 – ENGINE ACCESSORIES
- M339 error code on FarMotion Stage 5 models
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
- Retrofit Kit Fuel Tank
- Fuel tank & Stoll kits
D0 – TRANSMISSION
- SERVICE NEWS – Forward Gear p.n. 0.013.1652.0 improvement
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Front Axle Bearing damage on slope condition
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- ALARM CODE T17
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Possible streching or crushing of the front brake oil pipe assembly
- Steering unit pipe damage
L0 – ELECTRIC AL SYSTEM
- PRESSURE SWITCH ON TRAILER BRAKE VALVE “CUNA”
- SerDia4.0
- REAR LIFT SELF-LOCKING
- iMonitor x35 malfunctioning
- GO-ANYWHERE DIAGNOSTICS
- iMonitor SW upgrade & iMonitor UBOOT update instruction
- Lost connection diagnostic tools
- PTO switch not working
- ALARM CODE T19 – T20
- Water infiltration in engine PCB
- MVCU alarm codes L44, M106-M110
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
