Document overview
Operator's manual for SAME IRON 210 → ZKDJ2302W0TS1001 from the IRON (STAGE 3A) family. Digital PDF in English, 334 pages.
The original table of contents contains 57 sections and 193 detailed topics, providing a clear view of the systems and procedures covered by this edition.
- IDENTIFICATION
- SAFETY
- GETTING TO KNOW THE TRACTOR
- USING THE TRACTOR
- STORAGE OF THE TRACTOR
- MAINTENANCE OPERATIONS
- TROUBLESHOOTING
- WHEELS
- ELECTRICAL SYSTEM
- TECHNICAL DATA
Document details
- Brand: SAME
- Family: IRON (STAGE 3A)
- Model: IRON 210
- Starting serial number: ZKDJ2302W0TS1001
- Document type: Operator's manual
- Language: English
- Pages: 334
- File size: 22.98 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that the model and starting serial number of your machine match IRON 210 → ZKDJ2302W0TS1001.
Complete table of contents
IDENTIFICATION
- List of model serial numbers
Identifi cation plates
- Tractor serial number
- Engine serial number
- Engine identifi cation plate
- EPA data plate
- Cab/ROPS identifi cation plate
- Gearbox identifi cation plate
- Front axle identifi cation plate
- Original replacement parts
SAFETY
- Introduction
Practical advice on safe working procedures
- Protect the Environment
- General safety rules
Accident prevention and safety
- Safety clothing and equipment
- Exposure to noise
- protection and safety devices
- Checking the tractor and implements
- Getting up and down from the tractor
- Storage of the tractor
- Cleaning the tractor
Operation
- Starting
- Checking indicator lights
- Starting fl uids
- Auxiliary equipment
- Towing safely
- Driving on the public highway
- Overturning
- Maintenance
- Safety cab
Safety decals
- Adhesive safety warning decals
GETTING TO KNOW THE TRACTOR
External views of the tractor
- External views
Access to the driving position
- Access to the driving position
Driver ’s seat
- Operator seats
- “MSG95A/721” seat with pneumatic suspension and fabric upholstery
- Seat belt
- Passenger seat
Steering wheel
- Steering wheel
Rearview mirrors
- Interior rear-view mirrors
- External rear-view mirrors
Instruments and tractor controls
- Instruments and controls for cabbed tractors
- Instrument panel
- Steering wheel stalk control
- Right-hand console
- Multifunction console
- Braking system air pressure gauge
- LH console
- Ventilation system
- Heating system
- Air conditioning system
- “Activated carbon” air fi lter (optional)
- Cab
- Hazard warning triangle
- Wheel chock
- Tool box
Other controls
- Control pedals
- Clutch control pedal
- Brake pedal
- Parking brake lever
- Accelerator pedal
- Manual electronic throttle control
- Transmission controls
USING THE TRACTOR
Introduction
- Engine – fi rst 50 operating hours
Starting – Stopping the engine
- Starting
- Switching off the engine
- Turbocharging using the turbocharger
Transmission
- Transmission
- Electro-hydraulically controlled shuttle
- Engine speed controls located on the multifunction armrest
Front wheel drive – Differential lock
- 4WD engagement
- Front and rear differential lock
- ASM/SBA system
- Front axle suspension
Braking
- Brakes, “Separate brakes” Valve
- Hydraulic trailer braking
- Hybrid automatic-pneumatic braking device
Rear PTO
- Power take-off
- Rear PTO (750/1000 rpm)
- Automatic power take-off
Front PTO
- Front power take-off (1000 rpm)
Rear hydraulic lift
- Hydraulic lift
- Electronically controlled rear lift
Hydraulic front lift
- Front lift
3-point linkage
- 3-point linkage
Hydraulic system
- Hydraulic system
- Remote valve
- Types of auxiliary hydraulic control valve
- Controls
- Correspondence between control levers and hydraulic couplers.
- Hydraulic control valve operation
- Front hydraulic services (optional)
- Operation of the sequential control (SDS)
Towing devices
- Towing devices
- Category “A” drawbar”
- Class “C” towing hitch
- Class “C” towing hitch with rapid height adjustment
- Class “D2” towing hitch
- Class “D3” towing hitch
- Pick-up hitch drawbar and towing hitch
- “EEC” towing hitch
- “EEC” automatic towing hitch
- Piton-Fix towing hitch
- Front towing hitch
Other controls
- Performance monitor
STORAGE OF THE TRACTOR
- Operations prior to long term garaging
- Preparing the tractor for use after a long period of storage
MAINTENANCE OPERATIONS
Maintenance operations
- Maintenance operations
- Lubricants and prescribed quantities
- Maintenance and inspection schedule
Access to the engine compartment
- Accessing the engine compartment
Daily intervention
- General inspection of the tractor
- Checking the engine oil level
- Checking the coolant level
- Checking the fuel level
- Checking the electrical system
Maintenance every 50 hours
- Checking the transmission oil level
- Greasing the rear axle
- Greasing the front axle (4WD)
- Checking brake reservoir oil level
- Checking the battery
- Front lift maintenance
- Greasing the rear 3-point linkage
- Checking wheels and tyres
Maintenance at 100 hours – 1st Service
- Checking the braking distance
- Checking engine belt tension/wear
- Changing the engine oil
- Changing the engine oil fi lter cartridge
- Checking and cleaning the oil cooler
- Renewing fuel fi lter/s
- Parking brake lever
- Checking the window washer system
- Cleaning the cab ventilation system fi lters
- Checking oil pipes of hydrostatic steering
- Maintenance of the compressed air braking system
Maintenance every 250 hours
- Check front PTO oil level (4WD)
- Check front PTO oil level
Maintenance every 500 hours
- Adjusting clearance of engine valves / fuel injectors
- Changing then oil fi lters for the gearbox, hydrostatic power steering system, lift unit and
- Checking the differential lock system
- Changing the oil fi lter on the hydrostatic steering return circuit
- Checking the braking system with safety brakes valve
- Changing front PTO oil and oil fi lter cartridge and cleaning front PTO wire mesh fi lter
Maintenance every 1000 hours or at least once a year
- Changing the coolant and fl ushing the circuit
- Cleaning the engine air fi lter. Changing the air fi lter cartridge and safety cartridge
- Servicing the starter motor
- Changing the transmission oil
- Changing the differential oil, planetary reduction unit oil and side fi nal drives oil (4WD)
- Cab heating system maintenance
- Cab air conditioning system maintenance
General maintenance
- Bleeding the fuel circuit
- Bleeding air from the hydraulic circuit of the front and rear brakes
TROUBLESHOOTING
- Engine troubleshooting
- Gearbox troubleshooting
- Front and rear power take-off troubleshooting
- Front wheel drive troubleshooting
- Brakes troubleshooting
- Lift troubleshooting
- Hydraulic system troubleshooting
- Hydraulic directional control valves troubleshooting
- Cab troubleshooting
- Electrical system troubleshooting
- Tractor troubleshooting
Towing the tractor
- Towing with the engine running
- Towing the tractor with engine stopped and with forced gearbox lubrication system
- Engine alarms
- Transmission alarms
- Multifunction armrest alarms
- Electrohydraulic remote valve alarms
- HPSA control unit alarms
WHEELS
Introduction
- General information regarding tyres
Tyre combinations
- Permissible tyre combinations
Track width calculation
- Minimum track width
- Track width adjustment
- Adjustment of fenders
Ballast weights
- Ballast
- Front ballast (with cast-iron blocks)
- Front ballast (block)
- Rear ballast
- Ballast for wheels with water-fi lled tyres
ELECTRICAL SYSTEM
Battery
- Battery
Fuse box
- Fuse box
- Key to fuse symbols in fuseholder box
Lights for road use
- Lights for road use
- Headlight alignment
- Adjusting the repeater headlights
Worklights
- Worklights
- Interior courtesy light
Accessories
- Power outlet sockets
- On-board radar
- Installation of additional electronic components and/or equipment
TECHNICAL DATA
Technical data
- Technical data
- Fuel – technical characteristics
- Biofuels – technical characteristics
Dimensions and weights
- Dimensions
Implement attachment diagrams
- Implement coupling holes diagram
