Document overview
Operator's manual for SAME IRON³ 190 DCR → ZKDS7802W0LS10010 from the IRON³ (STAGE 3A) family. Digital PDF in English, 360 pages.
The original table of contents contains 63 sections and 217 detailed topics, providing a clear view of the systems and procedures covered by this edition.
- IDENTIFICATION
- SAFETY
- GETTING TO KNOW THE TRACTOR
- USE OF THE LOADER
- STORAGE OF THE TRACTOR
- MAINTENANCE OPERATIONS
- TROUBLESHOOTING
- WHEELS
- ELECTRICAL SYSTEM
- TECHNICAL DATA
Document details
- Brand: SAME
- Family: IRON³ (STAGE 3A)
- Model: IRON³ 190 DCR
- Starting serial number: ZKDS7802W0LS10010
- Document type: Operator's manual
- Language: English
- Pages: 360
- File size: 22.50 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that the model and starting serial number of your machine match IRON³ 190 DCR → ZKDS7802W0LS10010.
Complete table of contents
IDENTIFICATION
- List of model serial numbers
Identifi cation plates
- Tractor identifi cation plates
- Tractor serial number
- Engine number
- Engine identifi cation plate
- ROPS identifi cation plate
- Gearbox identifi cation plate
- Front axle identifi cation plate
Original spare parts
- When ordering replacement parts, please supply the following information:
Warranty
- Delivery and installation
- Warranty procedure
- Transport
- Post-warranty assistance
SAFETY
- Introduction
Practical advice on safe working procedures
- Protect the Environment
- General safety rules
Accident prevention and safety
- Safety clothing and equipment
- Exposure to noise
- protection and safety devices
- Checking the tractor and implements
- Getting up and down from the tractor
- Storage of the tractor
- Cleaning the tractor
Operation
- Starting
- Checking indicator lights
- Starting fl uids
- Auxiliary equipment
- Towing safely
- Driving on the public highway
- Overturning
- Maintenance
Safety cab
- Roll Over Protective Structure (ROPS)
- Emergency exits
- Falling Object Protective Structure (FOPS)
- Operator Protective Structure (OPS)
- Use of hazardous substances
Decommissioning and disposal of the tractor
- Decommissioning the tractor
- Decommissioning and disposal of the tractor
Safety decals
- Adhesive safety warning decals
GETTING TO KNOW THE TRACTOR
External views of the tractor
- External views
Access to the driving position
- Access to the driving position
Operator seat
- Operator seats
- “MSG95A/721” seat with pneumatic suspension and fabric upholstery
- Seat belt
- Passenger seat
- Seat belt for the passenger seat.
Steering wheel
- Steering wheel
Rear-view mirrors
- Interior rear-view mirrors
- External rear-view mirrors
- External rear-view mirrors with electronic control
Instruments and tractor controls
- Instruments and controls
- Instrument panel
- Steering wheel stalk control
- Right-hand console
- Multifunction console – standard version
- Multifunction console – version with electrohydraulic remote valve control
- Braking system air pressure gauge
- LH console
- Ventilation system
- Heating system
- Air conditioning system
- Cab air fi lter
- Cab
- Hazard warning triangle
- Wheel chock
- Tool box
- Fire extinguisher
- Use and Maintenance Handbook
Other controls
- Control pedals
- Clutch control pedal
- Brake pedal
- Park Brake
- Accelerator pedal
- Electronic hand throttle
- Transmission controls
USE OF THE LOADER
Introduction
- Engine – fi rst 50 operating hours
Starting – Stopping the engine
- Starting
- Stopping the engine
- Turbocharging using the turbocharger
Transmission
- Transmission
- Electro-hydraulically controlled shuttle
Front wheel drive – Differential lock
- 4WD engagement
- Front and rear differential lock
- ASM/SBA system
- Front axle suspension
Braking
- Hydraulic trailer braking
- Automatic-pneumatic braking device
Rear PTO
- Power take-off
- Rear PTO (750/1000 rpm)
- Automatic power take-off
Front PTO
- Front power take-off (1000 rpm)
Rear hydraulic lift
- Hydraulic lift
- Electronically controlled rear lift
- Mixed draft/position control (Mix Mode)
Hydraulic front lift
- Front lift
3-point linkage
- 3-point linkage
Hydraulic system
- Hydraulic system
- Remote valve
- Types of remote control valve
- Remote valve controls
- Correspondence between the control levers and the hydraulic service couplers
- Remote control valve operation
- Front hydraulic service couplers
Towing devices
- Towing devices
- Drawbar
- Towing hitch with safety lock
- Towing hitch with lock pin
- Standard long hitch support frame
- Automatic towing hitch
- Hydraulic Pick-up Hitch
- Piton Fix or ball towing hitch frame
- Front towing hitch
- Front towing hitch for tractors with front lift
Other controls
- Performance Monitor
- Operation of the sequential control (SDS)
STORAGE OF THE TRACTOR
- Operations prior to long term garaging
- Preparing the tractor for use after a long period of storage
MAINTENANCE OPERATIONS
Maintenance operations
- Maintenance intervals
- Washing the tractor/attached implements
- Lubricants and prescribed quantities
- Service intervals
- Maintenance and inspection schedule
Access to the engine compartment
- Accessing the engine compartment
Daily intervention
- General inspection of the tractor
- Checking the engine oil level
- Checking the coolant level
- Checking the fuel level
- Checking the electrical system
Maintenance every 50 hours
- Checking the transmission oil level
- Greasing the rear axle
- Greasing the front axle (4WD)
- 4WD drive shaft
- Checking the battery
- Front lift maintenance
- Greasing the rear 3-point linkage
- Checking wheels and tyres
Maintenance at 100 hours – 1st Service
- Checking the braking distance
- Checking engine belt tension/wear
- Changing the engine oil
- Changing the engine oil fi lter cartridge
- Checking and cleaning the radiator
- Changing the fuel fi lter
- Checking the window washer system
- Cleaning the cab ventilation system fi lters
- Checking oil pipes – Hydrostatic steering
- Maintenance of the compressed air braking system
Maintenance every 250 hours
- Check front PTO oil level (4WD)
Maintenance every 500 hours
- Replacing the fuel pre-fi lter
- Changing then oil fi lters for the gearbox, hydrostatic power steering system, lift unit and
- Changing the oil fi lter on the hydrostatic steering return circuit
- Checking the differential lock system
- Checking the braking system with safety brakes valve
Maintenance every 1000 hours or at least once a year
- Servicing the fuel injection pump
- Cleaning the engine air fi lter. Changing the air fi lter cartridge and safety cartridge
- Servicing the starter motor
- Cab heating system maintenance
- Cab air conditioning system maintenance
Maintenance every 1000 hours or at least every two years
- Changing the coolant and fl ushing the circuit
- Changing the transmission oil
- Changing the differential oil, planetary reduction unit oil and side fi nal drives oil (4WD)
General maintenance
- Bleeding the fuel circuit
- Bleeding the hydraulic braking system
TROUBLESHOOTING
Towing the tractor
- Towing with the engine running
- Towing with the engine off
- Safe transport of the tractor
- Lifting the tractor
- Engine troubleshooting
- Gearbox troubleshooting
- Front and rear power take-off troubleshooting
- Front wheel drive troubleshooting
- Brakes troubleshooting
- Lift troubleshooting
- Hydraulic system troubleshooting
- Hydraulic directional control valves troubleshooting
- Cab troubleshooting
- Electrical system troubleshooting
- Tractor troubleshooting
- Engine alarms
- Transmission alarms
- Multifunction armrest alarms
- Electrohydraulic remote valve alarms
Park Brake alarms
- Alarms
- Alarms list
- Service alarms
WHEELS
Introduction
- General information regarding tyres
- Punctures
- Wheel nut/bolt tightening torques
Tyre combinations
- Permissible tyre combinations
Track width calculation
- Minimum track width
- Track width adjustment
- Half-shaft with moveable hub
- Adjustment of fenders
Ballast weights
- Handling ballast weights
- Ballasting
- Front ballast (with cast-iron blocks)
- Front one-piece ballast block
- Ballast for wheels with water-fi lled tyres
ELECTRICAL SYSTEM
Battery
- Battery
Fuse box
- Fuse box
- Key to fuse symbols in fuseholder box
Lights for road use
- Lights for road use
- Headlight alignment
- Adjusting the repeater headlights
Worklights
- Worklights
Accessories
- Interior courtesy light
- Installation of additional electronic components and/or equipment
- Power outlet sockets
- On-board radar
TECHNICAL DATA
- Declaration of conformity
Technical data
- Technical data
- Fuel – technical characteristics
- Biofuels – technical characteristics
- Coolant
- Noise level
- Vibration referred to the operator position
Dimensions and weights
- Dimensions and weights
Implement attachment diagrams
- Implement coupling holes diagram
