Document overview
Operator's manual for SAME EXPLORER³ 90 → ZKDW7002W0TS15001 from the EXPLORER³ (STAGE 3A) family. Digital PDF in English, 346 pages.
The original table of contents contains 66 sections and 231 detailed topics, providing a clear view of the systems and procedures covered by this edition.
- Preface
- IDENTIFICATION
- SAFETY
- GETTING TO KNOW YOUR TRACTOR
- USING THE TRACTOR
- STORING THE TRACTOR
- MAINTENANCE OPERATIONS
- FAULT DIAGNOSIS
- WHEELS
- ELECTRICAL SYSTEM
- TECHNICAL DATA
Document details
- Brand: SAME
- Family: EXPLORER³ (STAGE 3A)
- Model: EXPLORER³ 90
- Starting serial number: ZKDW7002W0TS15001
- Document type: Operator's manual
- Language: English
- Pages: 346
- File size: 29.10 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that the model and starting serial number of your machine match EXPLORER³ 90 → ZKDW7002W0TS15001.
Complete table of contents
Preface
Important
- Warning
- Handover of the tractor to the customer
- To the owner of the new tractor
IDENTIFICATION
- List of model serial numbers
Identification plates
- Tractor identification plate
- Tractor serial number
- Engine number
- Engine identification plate
- ROPS identification plate
- Original spare parts
Warranty
- Delivery and installation
- Warranty procedure
- Transport
- Post-warranty assistance
SAFETY
- Introduction
Practical advice on safe working procedures
- Protect the Environment
- General safety rules
Accident prevention and personal safety
- Safety clothing and equipment
- Exposure to noise
- Boarding and alighting from the tractor
- Parking the tractor
- Cleaning the tractor
Operation
- Checking indicator lights
- Starting fluids
- Auxiliary equipment
- Towing safely
- Driving on the road
- Overturning
Protective structure and seat belt
- Roll-over protective structure (R.O.P.S.)
- Seat belt
- Repairs and maintenance in safety
Safety cab
- Roll Over Protective Structure (ROPS)
- Emergency exits
- Falling Object Protective Structure (FOPS)
- Operator Protective Structure (OPS)
- Use of hazardous substances
- Emergency stop
Decommissioning and disposal of the tractor
- Decommissioning the tractor
- Decommissioning and disposal of the tractor
Safety warning notices
- Adhesive safety warning decals
GETTING TO KNOW YOUR TRACTOR
Exterior views of the tractor
- Exterior views of tractor with ROPS
- Exterior views of tractors with standard cab
- Exterior views of tractors with high-visibility cab roof
Access to the driving position
- Access to the driving position for tractors with platform and ROPS
- Access to the driving position for tractors with cab
Operator seat
- Operator seats
- “GRAMMER MSG83/721” seat with mechanical suspension and PVC upholstery
- “GRAMMER MSG83/721” seat with mechanical suspension and fabric upholstery
- Seat type “GRAMMER MSG93/721” with pneumatic suspension and fabric upholstery
- Seat belt
- Passenger seat (EXPLORER3 105 -> 20001)
- Passenger seat belt (EXPLORER3 105 -> 20001)
Steering wheel
- Steering wheel
Rear-view mirrors
- External rear-view mirrors
Instruments and controls for platform tractors
- Instruments and controls for tractors equipped with platform and safety roll bar
Instruments and controls for cabbed tractors
- Instruments and controls for cabbed tractors
Instruments and tractor controls
- Instrument panel
- Console switches
- Steering wheel stalk control
- Right-hand console
- Control switches in cab roof lining – left-hand side
- Control switches on cab roof lining – right-hand side
- Ventilation system
- Heating system
- Air conditioning system
- Cab air filter
- Cab
- Document pocket for the operator’s manual
- Fire extinguisher
- Hazard warning triangle
- Wheel chock
- Toolbox
Other controls
- Control pedals
- Clutch pedal
- Brake pedal
- Parking brake lever (EXPLORER3 105 -> 15001, EXPLORER3 90 -> 15001, EXPLORER3 90 -> 20001)
- Park Brake (EXPLORER3 105 -> 20001)
- Accelerator pedal
- Electronic hand throttle
- Transmission controls for tractors with mechanical shuttle
- Transmission controls for tractors with hydraulic shuttle
USING THE TRACTOR
Introduction
- Engine – first 50 operating hours
Starting – Stopping the engine
- Starting the engine:
- Switching off the engine
- Turbocharging using the turbocharger
Transmission
- Transmission
- Mechanical shuttle
- Hydraulic shuttle
Four-wheel drive – Differential lock
- Engaging front-wheel drive
- Front and rear differential locks
Braking
- Brakes, “SEPARATE BRAKES” Valve
- Hydraulic trailer braking
- Mixed-automatic air braking system
Rear PTO
- Power take-off
- Rear PTO (540-1000 rpm)
- “ECONOMY MODE” power take-off
- Ground speed power take-off
- Automatic power take-off
- Coupling and uncoupling of PTO-driven implements
Front PTO
- Front power take-off (1000 rpm)
Hydraulic rear lift
- Hydraulic lift
- Mechanically controlled rear load sensing lift
- Electrohydraulically controlled rear lift
Hydraulic front lift
- Front lift
3-point linkage
- 3-point linkage
Hydraulic system
- Hydraulic system
- Remote valve
- Types of remote control valve
- Spool valve controls
- Correspondence between the control levers and the rear hydraulic service couplers
- Behaviour of the oil flow in the hydraulic circuit connecting the couplers and the actuator cylinders on the implement
Towing devices
- Towing devices (EXPLORER3 90 -> 15001, EXPLORER3 90 -> 20001)
- Towing devices (EXPLORER3 105 -> 15001, EXPLORER3 105 -> 20001)
- Adjusting the height of the towing hitch
- Drawbar
- Angle brackets for towing hitches
- Towing hitch with lock pin
- Standard long hitch support frame
- Towing hitch with safety lock
- Semi-automatic towing hitch
- Automatic towing hitch
- Piton Fix or ball towing hitch frame
- Mechanical Pick-up Hitch
- Hydraulic Pick-up Hitch
- Tractor/implement combination
- Weighing the tractor
STORING THE TRACTOR
- Operations prior to long term garaging
- Preparing the tractor for use after a long period of inactivity
MAINTENANCE OPERATIONS
Maintenance operations
- Maintenance intervals
- Washing the exterior of the tractor/attached implements
- Washing the cab interior
- Fluids – Lubricants and fill volumes
- Service intervals
- Maintenance and inspection schedule
Accessing the engine compartment
- Accessing the engine compartment
Daily intervention
- General inspection of the tractor
- Checking the engine oil level
- Checking coolant level
- Checking the fuel level
- Check the electrical system
- Checking the protective structure and seat belt
Maintenance every 50 hours
- Checking the transmission oil level
- Grease the rear axle
- Greasing the front axle (2WD)
- Greasing the front axle (4WD)
- Checking clutch and brake reservoir oil level
- Check the battery
- Greasing the rear 3-point linkage
- Checking wheels and tyres
Maintenance at 100 hours (1st service)
- Checking the braking distance
- Checking engine drive belt tension
- Changing the engine oil
- Changing the engine oil filter cartridge
- Checking radiator cleanliness
- Changing the fuel filter
- Parking brake lever control – Park Brake control
- Checking the window washer system
- Cleaning the cab ventilation system filters
- Checking the oil pipelines
Maintenance every 300 hours
- Check front PTO oil level (4WD)
- Checking the front PTO
Maintenance every 600 hours
- Set engine valves clearance and fuel injectors
- Changing the transmission oil filters
- Checking the differential lock system
- Checking the braking system with safety brakes valve
Maintenance every 1200 hours or at least once a year
- Fuel injection pump maintenance
- Cleaning engine air filter – Changing air filter cartridge and internal safety cartridge
- Starter motor maintenance
- Bleeding air from the hydraulic circuit of the front and rear brakes
- Front wheel hub bearings (2WD)
- Cab heating system maintenance
- Cab air conditioning system maintenance
- Bleeding the hydraulic clutch circuit
Maintenance every 1200 hours or at least every two years
- Changing the coolant and flushing the circuit
- Changing the transmission oil
- Changing the front wheel hub oil (2WD)
- Changing the differential oil, planetary reduction unit oil and side final drives oil (4WD)
FAULT DIAGNOSIS
Towing the tractor
- Towing with the engine running
- Towing with the engine off
- Safe transport of the tractor
- Lifting the tractor
- Engine troubleshooting
- Gearbox troubleshooting
- Front and rear power take-off troubleshooting
- Front-wheel drive troubleshooting
- Brakes troubleshooting
- Lift troubleshooting
- Hydraulic system troubleshooting
- Hydraulic remote valves troubleshooting
- Cab troubleshooting
- Electrical system troubleshooting
- Fault diagnosis
Transmission and hydraulic shuttle alarms
- Display of alarms
Instrument panel alarms
- Display of alarms
- PTO selfdiagnosis indicator light
WHEELS
Introduction
- General information regarding tyres
- Punctures
- Wheel nut/bolt tightening torques
Tyre combinations
- Permissible tyre combinations
- Calculation of the mechanical lead
- Tyre load capacities
Track width calculation
- Minimum track width
- Track width adjustment
- Adjustment of the front fenders (2WD)
- Adjustment of the front fenders
Ballasting
- Handling ballast weights
- Ballast for tractor
- Front ballast with cast-iron blocks
- Front one-piece ballast block
- Ballast for rear wheels with metal discs
- Ballast for wheels with water-filled tyres
ELECTRICAL SYSTEM
Battery
- Battery
Cab fuse box
- Cab fuse box
- Key to fuse and relay symbols
Lights for road use
- Lights for road use
- Headlight alignment
- Road lights – North America version
Worklights
- Worklights for tractors with platform
- Worklights for tractors with cab
- Interior courtesy light
Accessories
- Installation of additional electronic components and/or equipment
- Power outlet sockets
TECHNICAL DATA
- Declaration of conformity
Technical data of the tractor
- Technical data
- Fuel technical characteristics
- Biofuels – technical characteristics
- Coolant
- Noise levels
- Vibration referred to the operator position
Dimensions and weights
- Tractor dimensions, weights and speeds
Implement attachment diagrams
- Implement coupling holes diagram
