Document overview
Workshop Manual for LAMBORGHINI TCD 4.1 Stage 5 from the Tractor components – Engine – DEUTZ AG Stage 4-5 family. Digital PDF in English with 383 pages.
The corresponding English table of contents contains 22 sections and 177 individual topics.
Main sections included
- Safety
- General Information
- Technical data
- ENGINE – Disassembly, assembly and checks
- ENGINE ANCILLARIES – Disassembly, assembly and checks
- Electrical system
Document details
- Brand: LAMBORGHINI
- Family: Tractor components – Engine – DEUTZ AG Stage 4-5
- Model: TCD 4.1 Stage 5
- Document type: Workshop Manual
- Language: English
- Pages: 383
- File size: 68.06 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match LAMBORGHINI TCD 4.1 Stage 5.
Complete table of contents
Safety
- Safety
General Information
- Introduction
- Tightening Torques
Technical data
- Pressure transducer (exhaust gas backpressure) – (B60)
- Pressure transducer (ahead of SCR catalytic converter) – (B88)
- Pressure transducer (ahead of SCR catalytic converter) – (B88)
- Differential pressure transducer (diesel particulate filter) – (B61)
- Differential pressure transducer (diesel particulate filter) – (B58)
- Pressure transducer (lubricant oil) – (B6) / (fuel) – (B51)
- Pressure transducer
- Pressure/temperature sender (engine intake air) – (B48)
- Temperature sender (cooling system) – (B43)
- Temperature sender (exhaust gas recirculation) – (B64)
- Temperature sender (intake air, ambient air) – (B74)
- Temperature sender (ahead of and after diesel oxidation catalyst) – (B65)
- Temperature sender (ahead of SCR catalytic converter) – (B78)
- Temperature sender (ahead of SCR catalytic converter) – (B66)
- Speed sensor (crankshaft) – (B40.2)
- Speed sensor (camshaft) – (B40.1)
- NOx sensor (SCR ahead of catalytic converter) – (B54)
- NOx sensor (SCR ahead of catalytic converter) – (B54)
ENGINE – Disassembly, assembly and checks
GENERIC
- Measure the pressure in the crankcase
- Disassembling and assembling crankcase breather
- Removing and fitting the fan mount (fastener elements)
- Removal and assembly of the fan support
- Removal and assembly of the fan support
- Removing and fitting the belt tensioner (ribbed V-belt, level 2)
- V-belt pulley
- Removing and fitting the V belt pulley/poly-V belt pulley
- Fitting and removing the rotation device
CYLINDER BLOCK
- Blanking tool (crankcase)
- Blanking tool (crankcase)
- Blanking tools (crankcase, electronic engine governor)
- Pipe (crankcase breather)
- Cover
- Mount (assembly foot, flywheel side)
- Mount (assembly foot, side opposite of the flywheel)
- Support (Assembly foot, opposite side to flywheel)
- Mount (fasteners)
- Blanking elements (crankcase, PTO-A)
- Blanking elements (PTO-B)
- Fastener elements (PTO-B power take off)
- Blanking elements (PTO-B)
CRANKSHAFT
- Replacing crankshaft seal ring (side opposite flywheel)
- Disassembling/assembling crankshaft wear sleeve (side opposite flywheel)
- Disassembling and assembling the front cover (fixing elements)
- Disassembling and assembling the flywheel (fixing elements)
- Replacing the starter motor ring gear of the flywheel
- Fitting and removing the crankshaft bearings
- Fitting and removing the crankshaft bearings
- Checking the crankshaft
- Check the endfloat of the crankshaft
- Checking the crankshaft bearings
- Replacing the crankshaft seal ring (flywheel side)
CYLINDERS – PISTONS – CONNECTING RODS
- Assembly and disassembly of piston cooling nozzles
- Assembly and disassembly of piston cooling nozzles
- Disassembling and assembling the sensor wheel
- Removing and fitting the connecting rod shank
- Checking the connecting rod shank
- Disassembling and assembling the piston
- Disassembling and assembling the piston rings
- Check the piston rings
- Check the piston rings
- Compression test
- Measuring piston protrusion
TIMING
- Fitting and removing the counterweight shaft
- Checking counterweight shafts
- Checking the camshaft bearing
- Assembly and disassembly of the counterweight drive shaft
- Disassembling and assembling the gearbox
- Assembly and disassembly of the camshaft
- Checking the camshaft
- Removing and fitting the valve timing system
- Removing and refitting the valve timing system
- Disassembly and assembly of the control elements
CYLINDER HEAD
- Removing and fitting the cylinder head cover
- Disassembling and assembling the cylinder head (fasteners)
- Removing and fitting the valves
- Checking valves, valve guides, valve springs and valve recess
- Transport eye-bolt (cylinder head)
- Engine suspension (cylinder head)
- Checking and setting valve clearance (4 cylinder engine)
LUBRICATION
- Removing and fitting lubricant oil sump (heavy version)
- Oil filler neck
- Removing and fitting lubricant oil cooler
- Removing and fitting the lubricant oil cooler housing
- Fastener elements (lubricant oil cooler housing)
- Coolant pipe (lubricant oil radiator housing – crankcase)
- Removing and fitting the oil suction pipe
INJECTION SYSTEM
- Replacing the injector bush
- Cleaning the injector bush
- Cleaning the injector bush seat
- Disassembly and assembly of the fuel control unit (fastening elements)
- Disassembly and completion of the fuel control unit
- Disassembling and assembling the high pressure pump (fastener elements)
- Removing and fitting the injector (1600 bar injection system)
- Removing and fitting the injector (1600 bar injection system)
- Disassembling and assembling the fuel delivery pump (fastener elements)
- Fuel filter
- Manual fuel pump
- Removing and fitting the fuel line (fuel control block – high pressure pumps)
- Disassembling and assembling the rail (1600 bar injection system)
- Fitting and removing the pressure limiting valve (Rail)
- Fitting and removing the rail pressure sensor
- Assembly of the pressure transducer (fuel pressure)
- Fuel pipe (fuel control unit)
- Fuel pipes (fuel delivery pump, fuel filter, fuel control block, rail, cylinder head)
- Fuel pipes (fuel delivery pump, fuel filter, fuel control block, rail, cylinder head)
COOLING
- Removing and fitting the coolant pump
- Removing and fitting the coolant pump (fastening elements)
- Removing and refitting adapter (coolant pump – thermostat housing)
- Transmission components (coolant pump)
- Assembling and disassembling the thermostat
- Check the thermostat (after removing)
- Removal and installation of the thermostat housing
- Removal and installation of the thermostat housing
- Blanking elements (thermostat housing)
- Blanking elements (thermostat housing)
- Fastener elements (thermostat housing)
- Blanking elements (thermostat housing)
- Flexible hose fastening (Thermostat housing)
- Breather pipe (thermostat box – cooler)
INTAKE MANIFOLD
- Disassembling and assembling charge air pipe
- Pressure transducer (mixer pipe)
- Intake manifold (exhaust gas turbocharger)
- Disassembling and assembling the exhaust manifold
- Disassembling and assembling the butterfly valve
- Disassembling and assembling the radiator
- Disassembling and assembling the regulator
- Disassembling and assembling the Venturi pipe
- Removing and fitting the mount (radiator – exhaust gas recirculation)
- Disassembling and assembling the temperature sender
- Disassembling and assembling the pressure transducer (Venturi pipe)
TURBOCHARGER
- Disassembling and assembling the turbocharger
- Disassembling and assembling the lubricating oil pipe (exhaust gas turbocharger)
- Removing and refitting the lubricant oil return pipe (lower part) (turbocharger)
ENGINE ANCILLARIES – Disassembly, assembly and checks
GENERIC
- Fastener elements (wiring bundle)
- Wiring harness (fasteners)
- Protective caps (relays – alternator)
- Heater (connector line)
- Check the seal of the cooling system
- Cover guard (Differential pressure transducer)
PRE-HEAT SYSTEM
- Disassembling and assembling the heater
- Disassembling and assembling the heater
- Disassembling and assembling the heater
- Disassembling and assembling the mixer pipe
- Disassembling and assembling the butterfly valve
STARTER MOTOR
- Connection (Starter)
- Shield plate (starter)
- Starter (fasteners)
EXHAUST SILENCER
- Threaded connector (drain line)
- Pipes (exhaust pipe – mixer pipe)
- Removing and refitting the diesel particulate filter (module size 8.5″)
ELECTRIC COMPONENTS
- Disassembling and assembling alternator (poly-V-belt, level 1)
- Removing and fitting the V-belt pulley (version with locking cone)
- Disassembling and assembling the console (ribbed V-belt, level 1)
- Alternator
- Alternator
- Removing and fitting the rotational speed sensor (crankshaft)
- Disassembling and assembling the crankshaft speed sensor (fasteners)
- Disassembling and assembling the camshaft speed sensor (ancillaries)
- Disassembly and refitting of the intake air pressure/temperature sender
- Temperature sender (coolant)
- Crankshaft speed sensor
- Fitting the pressure transducer (fuel pressure / lubricant oil pressure)
- Heater relay
- Relay (heater, thermo-starter, glow plugs)
- Disassembling and assembling the NOx sensor
- Assembling the SCR (Selective Catalytic Reduction) metering unit
- Flushing the SCR (Selective Catalytic Reduction) delivery pump
- Flushing/Checking SCR (Selective Catalytic Reduction) metering unit
- Flushing the SCR (Selective Catalytic Reduction) pipe (delivery pump – metering unit)
- Temperature sender (ahead of and after diesel oxidation catalytic converter)
- Temperature sender (inlet air and ambient air temperature)
- SCR delivery pump (Selective Catalytic Reduction)
Electrical system
- Connector cable (relay – alternator)
- Connector cable (relay – heater)
