Document overview
Workshop Manual for LAMBORGHINI SPIRE 65 TREND → NNZMJ602W0BL00001 from the SPIRE TREND (STAGE 5) family. Digital PDF in English with 885 pages.
The corresponding English table of contents contains 44 sections and 383 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: LAMBORGHINI
- Family: SPIRE TREND (STAGE 5)
- Model: SPIRE 65 TREND
- Starting serial number: NNZMJ602W0BL00001
- Document type: Workshop Manual
- Language: English
- Pages: 885
- File size: 393.44 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match LAMBORGHINI SPIRE 65 TREND → NNZMJ602W0BL00001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
- Tightening procedure for engine components
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
- Safety
Engine accessories
- Starter motor
Transmission
- Connector flange
- Gearbox assembly
- Range gearbox and parking brake assembly
- Dual traction selector unit
- Rear PTO
Rear axle
- Brakes and rear axle assembly
- Rear differential assembly
Hydraulic system
- Hydraulic circuit
- 4-way remote control valve
- Hydrostatic steering
Electrical equipment
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
Rear lift
- Rear lift
Calibrations and electronic diagnosis
Diagnostic tools
- D-TECH App
- D-Tech and diagnostic ports
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- Cluster configuration
- Measurement unit
- Wheel parameter
- Tyre type
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs
- ECUs firmware update
- On-board instruments (Cluster/Display) flashing
Method of intervention
B0 – Engine
- Alternator, water pump and A/C compressor belt
- Crankshaft pulley
- Tightening procedure for engine components
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Adjusting PTO gear backlash
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Air compressor belt
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Disassembling the cylinder heads
- Cylinder heads
- Intermediate gear and timing
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valve
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Separating the engine from the transmission
- Engine oil pressure switch
- Complete engine
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Overhauling counter-rotating masses
- Counter-rotating masses
- Turbocharger exhaust outlet flange
- Crankshaft gears
- Crankshaft
- Power take off gear backlash adjustment
- Thermostat valves
- Camshaft
- Renewal of crankshaft rear oil seal
- Ancillary utility drive belt (version on the machine)
- Water in fuel sensor
C0 – Engine accessories
- Air filter
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
- Aligning flexible element
- Bleeding the fuel circuit
- Replacing the coolant
- Water radiator
- Fan
- Complete radiator-heat exchanger pack
- Intercooler
- Compensation tank
- Filter elements of the air filter
- Diesel radiator
- Fuel and filter and prefilter
- Manual fuel pump
- Fuel tank
- Starter motor
- DOC exhaust silencer
- Exhaust silencer
- DPF
- Exhaust pipe
- Intermediate manifold
- Intermediate manifold
- SCR catalytic converter
D0 – Transmission
- Draining and filling the transmission oil
- Separating front gearbox housing from rear gearbox housing
- Clutch plates
- Complete gearbox assembly
- Disassembling the secondary shaft
- Disassembling the gearbox input shaft
- Gear shifter rods and fork assembly
- Internal range reduction gear controls
- Pressure plate assembly
- Gear lever cover
- Disassembly of the main shaft
- Conical screw assembly
- Shimming the bearing on the secondary shaft and the gears on the primary shaft
- Internal PTO drive shaft
- Range selector rod cover
- Disassembling the gear selector rod
- Range reduction gearbox shaft
- 4WD output shaft in transmission.
- Disassembly of dual traction output shaft
- Rear pinion
- PTO input shaft disassembly
- PTO input shaft
- PTO output shaft
- Ground speed PTO shaft
- Rear PTO drive shaft
- Parking brake disc sectors
- Disassembling the parking brake lever
- Clutch plate wear check
- Adjusting endfloat of the secondary shaft gears
- Disassembly of the main shaft of a 5-speed gearbox with underdrive
- Secondary shaft – Version without HML
- Assembly of PTO output shaft ring nut
- Parking brake unit assembly
E0 – Rear axle
- Bleeding air from the hydraulic brake system
- Rear axle
- Right-hand rear axle
- Left-hand rear axle
- Disassembling rear axle
- Planet gear carrier
- Disassembling the planetary gear unit
- Brake housing
- Rear brake discs
- Rear differential
- Removing the rear differential
- Rear differential lock control fork
- Adjusting the bevel gear set and the rear differential
- Correct assembly of differential pins
F0 – Front axle
- Support with front axle
- Front axle
- Complete steering knuckle housing
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Pinion-differential assembly
- Disassembling the front axle differential – Complete assembly
- Differential lock
- Differential locking device adjustment
- Disassembling the bevel gear set
- Steering cylinders
- Disassembling the steering cylinder
- 4WD shaft
- Front brake discs
- Front axle brake piston
- Adjustment of the differential preload
- Adjusting pinion position
- Adjusting pinion/crown wheel backlash
- Adjusting pinion bearing preload
- Adjusting bearing preload
- Assembly and adjustment of the front differential of SDF axles
- Crown wheel and flange tightening torques
- Front axles alignment
- Assembly with pre-load of the bearings for D.T. forks
- Differential locking device adjustment
- Front axle adjusting endfloat
- Wheel hub bearing shims
G0 – Bodywork – Cab – Platform
- Cab door
- Rear side window
- Sun blind
- Air conditioning condenser
- Air conditioning compressor
- Hand throttle
- Cab
- Steering column
- Toolbox
- Steering wheel
- Engine hood
- Engine hood frame
- Rear lift control lever (SAC)
- Parking brake lever
- Rear PTO selector lever
- Rear PTO speed selector lever
- Rear distributor control levers
- Rear screen
- Rear mudguards
- Brake pedals
- Clutch pedal
- Lower hood guard
- Right hand console
- Left hand console
- Instrument cluster
- Brake master cylinders
- Cab access steps
- Driver seat
- Passenger seat
- Screen wash liquid reservoir
- Cab door lock
- Roof panel
- External rear-view mirrors
- Cab carriers
- Empty and charge the air conditioning system
- Cab mat
- Disassembling the lift control lever (SAC)
- Brake fluid reservoir
- Front mudguards
- Dehydrator filter
- Complete air conditioner unit
- Shuttle lever
- Pillars
- Battery mount
H0 – Hydraulic system
- Disassembling the rear ancillary utility distributor
- Disassembling shuttle solenoid valve block
- Rear ancillary distributor
- Oil filter
- Hydraulic trailer braking assembly
- Hydrostatic steering (orbitrol)
- Shuttle solenoid valves assembly
- Resonator
- Brake system flow regulator valve
L0 – Electrical system
- Alternator
- Battery
- Trailer socket
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
- Throttle pedal position sensor
- Shuttle control oil pressure switch
- Hydraulic system inlet pressure switch
- Solenoid valve block and utility pressure switch
- Rear lift position sensor
- Wheel speed sensor
- Charge pressure and air temperature sensor
- Coolant temperature sensor
- Crankshaft speed sensor
- Engine control unit
- Preheat relay
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
R0 – Rear lift
- 3-point linkage
- Rear lift – Complete assembly
- Hitch control distributor
- Disassembling the lift control distributor
- Disassembling the lift cylinder
- Disassembling the rear lift
- Lift bushes
- Mechanical draft sensor
- Connecting the Bowden cable to the position and draft control lever (mechanical lift)
- Complete lift
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Front ballasts and support
- Rear wheel ballasts
- Rear tow hitch
- Draw-bar
Wiring diagrams
Wiring harnesses
- Wiring looms
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2024 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
B0 – ENGINE
- Leakage from turbo inlet oil pipe
- FARMotion seal ring leakage
- Belt Tensioner FarMotion Engine
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
D0 – TRANSMISSION
- Forward Gear Damage
F0 – FRONT AXLE
- SERVICE NEWS – FRONT AXLE FINAL REDUCERS NIPPLE GREASER
- Bevel gear set loosing screws
G0 – BODYWORK – CAB
- SERVICE NEWS – Reverse control lever stuck
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- Oil leakage from easy-lift cylinder 0.036.2115.4
- Nipple greaser on clutch lever
- Clutch Bowden cable breakage
- Windscreen washer pump
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Steering Malfunction below 0°C at first engine start
L0 – ELECTRIC AL SYSTEM
- SERVICE NEWS – M334-M335-M430-M28-M427 New Engine SW release A09 (FarMotion Stage 5)
- SerDia4.0
- PTO switch not working
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
