Document overview
Workshop Manual for LAMBORGHINI SPIRE 105 VRT → ZKDHT80200TL50001 from the SPIRE VRT (FARMOTION STAGE 5) family. Digital PDF in English with 1,216 pages.
The corresponding English table of contents contains 48 sections and 473 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: LAMBORGHINI
- Family: SPIRE VRT (FARMOTION STAGE 5)
- Model: SPIRE 105 VRT
- Starting serial number: ZKDHT80200TL50001
- Document type: Workshop Manual
- Language: English
- Pages: 1,216
- File size: 558.48 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match LAMBORGHINI SPIRE 105 VRT → ZKDHT80200TL50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
- Starter motor
- Compensation tank
- Exhaust gas recirculation valve (EGR)
- Alternator
- Manual fuel pump
- Fuel filter
- Fuel prefilter
- Air filter
- Coolant radiator
- Intercooler
- Fuel radiator
- Oil radiator
- Oil radiator thermostat valve
- Fuel tank
- Fuel tank with front PTO
- Fuel tank – version without PTO
- AdBlue tank
- AdBlue solenoid valve
- AdBlue injector
- AdBlue pump
- AdBlue float sensor
- Exhaust silencer – Catalytic converter (DOC)
- DPF and SCR catalytic converter
Transmission
- CVT transmission
- Hydrostatic unit
Rear axle
- Rear axle
Front axle
- Pinion, differential and differential lock
- Final drive
- Suspended axle valve unit
Bodywork – Cab – Platform
- Air conditioning system
- Air conditioning system – Recharging
- Cab air conditioning system
- Air conditioning system compressor
- External views of the tractor
- Viste interni cabina
- Main technical data
- Dimensions and weights of the tractor
- Dashboard
- Left hand console
- Right hand console
- Instrument panel
Hydraulic system
- Auxiliary utilities hydraulic circuit, base version – LS pump
- Auxiliary utilities hydraulic circuit, full house version – LS pump
- Auxiliary utilities hydraulic circuit, optional version – LS pump
- Auxiliary utilities hydraulic circuit, base version – OC pump.
- Auxiliary utilities hydraulic circuit, full house version – OC pump
- Auxiliary utilities hydraulic circuit, optional version – OC pump
- Transmission hydraulic circuit, full house version
- Transmission hydraulic circuit, optional version
- Transmission hydraulic circuit, base version
- Hydraulic system pressure measurement points
- Hydraulic pump 22.5 cc
- Braking valve (logic block)
- Variable displacement pump LS 45 cc
- Trailer hydraulic braking valve
- Parking brake valve
Front lift
- Front lift
Rear lift
- Rear lift
- Rear lift distributor
Calibrations and electronic diagnosis
- ECUs
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECU Reset
- Vehicle model selection
- Distributors configuration
- Maximum vehicle speed
- Tyre type
- Measurement unit
- Language
- Front Power Take-Off (PTO)
- Hydraulic trailer brake
- ActiveDrive
- Cylinders
- Agrosky
- Steering Double Displacement (SDD)
- Isobus
- iMonitor
- ISO 11786
- eVisco fan
- PTO Syncro
- ASM
- Armrest
- CAT4 (air conditioning)
- Distributors command calibration neutral
- Clutch pedal calibration
- Slope sensor calibration
- Rear hitch position calibration
- Steering angle calibration
- ActiveDrive calibration
- Front suspension calibration
- Wheel Angle Sensor calibration
- Rear Power Take-Off (PTO) calibration
- Work reverse clutch calibration
- Hydrostatic unit calibration
- Reinitialising LOGIC BOX CAT4
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
- Aggiornamento software iMonitor 4
Method of intervention
B0 – Engine
- Complete engine
- Separating engine / transmission
- Tightening procedure for engine components
- Overhauling counter-rotating masses
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Power take off gear backlash adjustment
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Ancillary utility belt
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Counter-rotating masses
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valves
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Turbocharger exhaust outlet flange
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
C0 – Engine accessories
- Replacing the coolant
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- Exhaust pipe
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
- Engine air intake fan
- Engine coolant radiator
- Complete radiator and heat exchanger pack
- Intercooler, gearbox oil and fuel heat exchangers
- Transmission oil heat exchanger
- Compensation tank
- Air filter
- Rigid air filter pipe
- Fuel filter
- Fuel prefilter
- Bleeding the fuel circuit
- Diesel fuel tank
- Auxiliary fuel tank and AdBlue tank
- Auxiliary fuel tank
- Auxiliary fuel pump
- AdBlue tank
- Adblue tank float sensor
- AdBlue solenoid valve
- AdBlue pump
- Exhaust pipe – DPF+SCR catalytic converter
- DPF+SCR catalytic converter inlet side exhaust pipe
- Exhaust silencer – Catalytic converter (DOC)
- Starter motor (procedure on vehicle)
D0 – Transmission
- Draining and filling the transmission oil
- Front gearbox from its rear part
- Front gearbox casing
- Separating the gearbox casing from the rear gearbox casing
- Centre gearbox casing
- Gearbox input unit
- Disassembling the gearbox input unit
- Hydrostatic unit
- 4WD shaft (in front gearbox casing)
- Disassembling the 4WD shaft (in front gearbox casing)
- WORK and TRANSPORT clutch-planetary reduction gearbox assembly
- Disassembling the variator input gear unit
- Disassembling the WORK and TRANSPORT planetary reduction gearbox
- Disassembling the WORK and TRANSPORT clutches
- Assembling variable transmission-reverse shuttle unit and determining correct shim thickness
- REVERSE planetary gear unit – cover and shaft
- REVERSE planetary gear unit cover – clutches and reduction gear unit
- Disassembling the REVERSE planetary gear unit – Cover and shaft
- Disassembling the REVERSE planetary reduction unit
- Hydraulic pump drive
- Determining correct shim thickness for pump drive tapered roller bearings and installing shims
- 4WD clutch and 4WD shaft in centre gearbox casing
- Disassembling 4WD shaft in centre gearbox casing
- Rear pinion casing
- Disassembling the rear pinion casing
- Positioning and shimming of rear bevel gear set and differential
- Rear PTO clutch
- Disassembling PTO engagement clutch
- Front PTO casing
- Disassembling the PTO casing
- Rear PTO drive shaft
- Rear PTO driven shaft
- Disassembling the PTO driven shaft
- Rear PTO selector lever
E0 – Rear axle
- Rear axle
- Park brake piston
- Right hand park brake unit
- Left hand park brake unit
- Disassembling the park brake unit
- Installing the park brake unit with pressurised system
- Rear differential lock control fork
- Rear differential
- Removing rear differential
- Bleeding the braking system
F0 – Front axle
- 4WD shaft
- Carrier with front axle
- Front axle
- 4WD shaft
- Carrier with front axle (Active Drive)
- Front axle (Active Drive)
- Damper (Active Drive)
- Lower oscillating suspension arm (Active Drive)
- Upper oscillating suspension arm (Active Drive)
- Front steering tie-rod (Active Drive)
- Complete knuckle assembly (Active Drive)
- Differential lock (Active Drive)
- 4WD shaft (Active Drive)
- Steering cylinder (Active Drive)
- Planetary reduction gearbox (Active Drive)
- Steering knuckle housing and half-shaft (Active Drive)
- Front axle brake discs (Active Drive)
- Checking free play of front steering tie-rod (Active Drive)
- Checking free play of lower suspension knuckle (Active Drive)
- Disassembling the planetary reduction gearbox (Active Drive)
- Replacing the elastic gaiters (Active Drive)
- Adjusting pinion bearings (Active Drive)
- Adjusting end float (Active Drive)
- Front axle lower ball joint assembly (Active Drive)
- Steering knuckle casing and axle shaft
- Differential assembly
- Steering bar/tie-rod
- Steering cylinders
- Removing steering cylinders
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Front axle brake discs
- Front axle brake piston
- Adjustment of steering knuckle casing and axle shaft
- Front axle adjusting endfloat
- Pinion positioning adjustment and bearing preload
- Disassembling the differential assembly – pinion
- Disassembly of the differential
- Disassembly of the differential locking device
- Differential locking device adjustment
- Assembly and adjustment of front differential (Active Drive)
- Shim for wheel hub bearings
G0 – Bodywork – Cab – Platform
- Empty and charge the air conditioning system
- Cab
- Engine hood
- Cab access steps
- Rear mudguards
- Battery mount
- Cab mat
- Right hand console
- Left hand console
- Rear cab pillar covers
- Front cab pillar covers
- Instrument cluster
- Instrument panel
- Roof panel
- Rear windscreen wiper motor
- Windscreen wiper motor
- Right hand cab door
- Right hand external cab door handle
- Right hand internal cab door handle
- Right hand cab door lock
- Left hand cab door
- Left hand external cab door handle
- Left hand internal cab door handle
- Left hand cab door lock
- External rear view mirror
- Seat
- Roof
- CAT2 – CAT4 cab air filter
- Air conditioning compressor
- Park brake control
- Electronic foot throttle
- Disassembling the electronic throttle control
- Brake pedals
- Clutch pedal
- Steering column
- Steering wheel
- Steering column stalk
- Brake master cylinders
- Brake fluid reservoir
- CAT2 – CAT4 cab filters
H0 – Hydraulic system
- Transmission oil pump (16cc, RH)
- Hydraulic steering pump (11 cc, LH)
- Transfer pump (22,5 cc, LH)
- Load Sensing pump (45cc, RH)
- Oil delivery line filter
- Load Sensing oil pump filter
- Hydraulic power steering unit (Orbitrol)
- Front lift hydraulic system
- Front lift valve block
- Rear ancillary distributor
- Disassembling the rear ancillary utility distributor
- Front auxiliary utility distributors
- Pressure holding valve
- Radiator bypass valve
- Rear PTO block
- Hydraulic steering drain block
- Front brake pipe
- Fitment sequence for hydraulic pipes.
- Solenoid valve unit
- Services solenoid valve assembly
- Flow regulator valve
- Front mid-mounted connectors
- Front hitch cock
L0 – Electrical system
- Battery
- Electronic engine control unit (ECU)
- PFCU control unit
- SVCU and MVCU electronic control units
- Rear PTO speed selector switch
- Planetary reduction gearbox speed sensor
- EASY-SHIFT 4WD shaft sensor
- Pump speed sensor
- Rear pinion speed sensor
- Instrument panel
- Multifunction armrest
- Rotating beacon
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
M0 – Front PTO
- Front power take off
- Disassembling PTO clutch
- Differential lock solenoid valve and front PTO
- Oil filter
N0 – Front lift
- Complete front lift
- Front lift cylinder
R0 – Rear lift
- Rear lift
- Replacing bushes
- Rear lift distributor
- Disassembling the regulator distributor, with electronically controlled lift:
- Rear lift distributor plate
- Rear lift cylinder
- 3-point linkage
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Tow hook
V1 – AFTERMARKET KITS
- Aftersales pneumatic braking kit
Wiring diagrams
- W-TECH – ELECTRICAL SECTION
- Wiring looms
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
B0 – ENGINE
- FARMotion seal ring leakage
C0 – ENGINE ACCESSORIES
- SERVICE NEWS – Output Intercooler pipe damaged
- M339 error code on FarMotion Stage 5 models
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
- Oil Leakage From Active Drive
D0 – TRANSMISSION
- Wrong dimension on RPTO stub shaft 21 splines 1-3/8″
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Front Axle Bearing damage on slope condition
- Active Drive rubber boot breakage
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- BRAKE PUMP INTERNAL LEAKAGE
- A/C SYSTEM MALFUNCTION
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Error Code SPN 629 FMI 12
- Possible streching or crushing of the front brake oil pipe assembly
L0 – ELECTRIC AL SYSTEM
- SERVICE NEWS – Engine WH connector not properly assembled
- PRESSURE SWITCH ON TRAILER BRAKE VALVE “CUNA”
- SerDia4.0
- iMonitor x35 malfunctioning
- GO-ANYWHERE DIAGNOSTICS
- iMonitor SW upgrade & iMonitor UBOOT update instruction
- Lost connection diagnostic tools
- PTO switch not working
R0 – REAR LIFT
- Hydraulic lateral stabilizer 0.007.3680.4/50 Stabilizer + 0.015.2791.3 Terminal
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
