Document overview
Workshop Manual for LAMBORGHINI Spire 100 Trend → ZKDDC20200BL50001 from the SPIRE TREND (FARMOTION STAGE 3B) family. Digital PDF in English with 1,146 pages.
The corresponding English table of contents contains 48 sections and 408 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: LAMBORGHINI
- Family: SPIRE TREND (FARMOTION STAGE 3B)
- Model: Spire 100 Trend
- Starting serial number: ZKDDC20200BL50001
- Document type: Workshop Manual
- Language: English
- Pages: 1,146
- File size: 317.64 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match LAMBORGHINI Spire 100 Trend → ZKDDC20200BL50001.
Complete table of contents
Introduction
- Tightening Torques
- Pump tightening torques
- Wheel rim to hub screws and nuts tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
- Identification of the engine type and serial number position, Europe version
- Identification of the engine type and serial number position, EPA version
- Identification of the injection pump type
- Identification of the injector type
- Injector type identification
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Technical data: cylinder block
- Technical data: crankshaft
- Technical data: pistons – piston rings
- Technical data: rockers
- Camshaft technical data
- Technical data: timing system gears
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data, rockers – tappets
- Counter-rotating weights technical data
- Engine injector technical data
- Engine injectors technical data
- Hydraulic tappets diagram
Engine accessories
- Starter motor
Transmission
- Transmission
- Clutch housing
- Range and parking brake assembly
- Four-wheel drive engagement assembly
- Rear PTO
Rear axle
- Brakes and rear axle assembly
- Rear differential assembly
Front axle
- Front axle
- Pinion and Differential
- Final drive
Bodywork – Cab – Platform
- Air conditioning system
- Air conditioning system – Charging
- Air conditioning system compressor
Hydraulic system
- Base hydraulic circuit
- Optional hydraulic circuit
- Full house hydraulic circuit
- Hydraulic lift control valve
- Braking system (without ‘Separate Brake’ valve)
- Trailer braking valve
- LH 8 cc hydraulic pump
- RH 19 cc hydraulic pump
- Hydrostatic steering
- 4-way remote control valve
- 6-way auxiliary control valve
Rear lift
- Rear lift
Calibrations and electronic diagnosis
Diagnostic tools
- ECUs
Diagnostic tool screens
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- Cluster configuration
- Optionals setup
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
- Tightening procedure for engine components
- Engine components removal/refitting sequence
- Separating the complete engine
B0 – Engine
- Separating the engine from the transmission
- Preliminary operations before removing engine from vehicle
- Engine flywheel
- Engine block-gearbox connector flange
- Blow-by oil vapour recovery pipe
- Turbocharger oil pipes
- Turbocharger
- EGR exhaust gas recirculation pipe
- Exhaust manifold
- Thermostat valve
- Checking the thermostat valve
- EGR exhaust gas cooling pipes
- EGR manifold
- Disassembly of the EGR manifold
- EGR valve
- Blow-by filter
- Coolant manifold
- Intake manifold
- Oil filter
- Oil heat exchanger
- Engine coolant pump
- Electro-injectors and common rail
- Cylinder head covers
- Blow-by oil vapour pipe
- Pushrods
- Cylinder heads
- Disassembling the cylinder heads
- Crankshaft pulley and tone wheel
- Crankshaft pulley
- Power take off drive
- Front timing cover
- Rear flange
- Oil sump
- Oil pump
- Intermediate gear and timing
- Disassembling pistons and connecting rods
- Crankshaft
- Cooling jets
- Cylinder sleeves
- Adjusting oil pump gear backlash
- Installing automatic belt tensioner
- Aligning water pump and crankshaft pulleys
C0 – Engine accessories
- Bleeding air from the fuel circuit
- Replacing the coolant
- Engine air intake fan
- Complete radiator pack
- Intercooler, oil and fuel exchangers
- Compensation tank
- Air filter
- High pressure fuel pump
- Fuel filter
- Fuel prefilter
- Manual fuel pump
- Fuel tank
- Electric starter motor
- Alternator
- Mounting brackets
- DOC exhaust silencer
- Exhaust pipe
- Power take off gear backlash adjustment
D0 – Transmission
- Draining and filling the transmission oil
- Clutch plate wear check
- Clutch plates
- Thrust plate assembly
- Separating front gearbox housing from rear gearbox housing
- Complete gearbox assembly
- Disassembling the gearbox input shaft
- Disassembly of the main shaft
- Disassembling the secondary shaft
- Adjusting endfloat of the secondary shaft gears
- Internal PTO drive shaft
- Range selector rod cover
- Disassembling the gear selector rod
- Pinion
- Range reduction gearbox shaft
- 4WD output shaft in transmission.
- Disassembly of dual traction output shaft
- Bevel gear adjustments
- PTO input shaft
- PTO input shaft disassembly
- PTO output shaft
- Ground speed PTO shaft
- 4WD engagement device
- Parking brake disc sectors
- Disassembling the parking brake lever
- Hydraulic pump drive
- Disassembling the power steering pump and ancillary pump carrier
- Adjusting power steering pump and ancillary pump carrier gear free play
E0 – Rear axle
- Bleeding air from the hydraulic brake system
- Rear axle
- Left-hand rear axle
- Disassembling rear axle
- Planet gear carrier
- Disassembling the planetary gear unit
- Rear brake discs
- Brake housing
- Rear differential lock control fork
- Rear differential
- Removing the rear differential
F0 – Front axle
- 4WD shaft
- Front mount
- Front axle
- Adjusting front axle endfloat
- Steering cylinders
- Disassembling the steering cylinder
- Pinion-differential assembly
- Differential lock
- Differential lock device adjustment
- Disassembling the bevel gear set
- Disassembling the front axle differential – Complete assembly
- Adjusting pinion bearing preload
- Adjustment of the differential preload
- Adjusting pinion position
- Adjusting pinion/crown wheel backlash
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Complete steering knuckle housing
- Adjusting bearing preload
- Front brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Cab
- Cab access steps
- Cab carriers
- Engine hood
- Lower hood guard
- Hood frame
- Cab mat
- Right hand console
- Left hand console
- Instrument cluster
- Roof panel
- Sun blind
- External rear-view mirrors
- Rear-view mirror
- Empty and charge the air conditioning system
- Driver seat
- Air conditioning condenser
- Hand throttle
- Clutch pedal
- Brake pedals
- Steering column
- Steering wheel
- Brake master cylinders
- Cab door
- Screen wash liquid reservoir
- Passenger seat
- Front mudguards
- Toolbox
- Rear PTO speed selector lever
- Rear PTO selector lever
- Parking brake lever
- Rear distributor control levers
- Rear screen
- Rear side window
- Brake fluid reservoir
H0 – Hydraulic system
- Ancillary pump
- Power steering pump
- Power steering pump and ancillary pump carrier
- Hydrostatic steering (orbitrol)
- Rear ancillary distributor
- Disassembling the rear ancillary utility distributor
- Brake control valve
L0 – Electrical system
- Battery
- Alternator
- Engine wiring loom
- Electro-injector wiring loom
- Preheat relay
- Electronic engine control unit
- Charge pressure and air temperature sensor
- Coolant temperature sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
- Engine speed sensor (pickup)
- Pressure switch 0.4 – 0.7 bar
- Ambient Temperature Sensor
- Air filter clogged sensor
- Pressure and temperature sensor
- Timing sensor
- Coolant temperature sensor
- Fuel pressure sensor
- Speed sensor (pick-up)
- Oil regulator valve block pressure switch
- Hydraulic trailer braking pressure sensor
- Air conditioning pressure switch
- EGR valve
- Hall effect speed sensor
- Parking brake switch
- BRAKE SENSOR
- Clutch sensor
- Ignition switch barrel
- Instrument panel
- Steering column stalk.
- Rotating beacon
- Door open light sensor
- Hazard warning lights switch
- Work lights
- Direction indicator
R0 – Rear lift
- 3-point linkage
- Rear lift
- Distributor for mechanical SAC
- Rear lift – Complete assembly
- Disassembling the lift cylinder
- Replacing bushes
- Hitch control distributor
- Disassembling the lift control distributor
- Rear lift control lever (SAC)
- Disassembling the lift control lever (SAC)
- Adjusting the SAC, low range 50 HP version
- Mechanical draft sensor
- Mechanical draft sensor disassembly
S0 – Wheels
- Front Wheels
- Rear wheel
V0 – Ballast – towing hitches
- Rear tow hitch
- Front towing hook
- Drawbar
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- 2.8519.151.0 – Engine ECU
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Activation and charging
- S001 – Starting and charging, version for USA market
- S002 – Preheating
- S003 – Electronic engine governor
- S004 – Road lights
- S004 – Road lights, version for USA market
- S005 – Turn indicators and brake lights
- S005 – Turn indicators and brake lights, version for USA market
- S006 – Work lights and rotating beacon
- S006 – Work lights and rotating beacon, version for USA market
- S007 – Internal illumination and accessories
- S008 – Windscreen wipers
- S009 – Air conditioning
- S010 – Dual traction and differential lock
- S011 – Power take off (PTO)
- S011 – PTO, version for USA market
- S012 – Trailer brake
- S013 – Diagnostics and CAN lines
- S014 – Instrument cluster
- S015 – Front loader
Wiring harnesses
- Wire colour reference table
- 0.015.0070.4 – Solenoid valves
- 0.021.1217.4 – Heater
- 0.023.1279.4/20 – Engine (3 cylinder version)
- 0.023.1281.4 – Injectors (3 cylinder version)
- 0.023.8080.4/10 – Front lights and horn
- 0.024.0691.4 – Start enable
- 0.024.8482.4/10 – Mechanically engaged front loader 1
- 0.026.1301.4 – Mechanically engaged front loader 2
- 0.026.5156.4 – Alternator – preheat
- 0.027.5716.4 – Battery master switch ground
- 0.027.5717.4 – Engine ECU power supply
- 0.029.8423.4/10 – Central wiring loom
- 0.029.8424.4 – Front wiring loom
- 0.029.8425.4/10 – Battery power feed
- 0.029.8426.4 – Roof + platform power feed
- 0.029.8427.4 – Rear wiring loom
- 0.029.8429.4 – Throttle pedal
- 0.029.8430.4/30 – Roof
- 0.029.8432.4 – Flashing beacon
- 0.029.8433.4 – Work lights
- 0.029.8437.4 – Front wiper motor – opening windscreen version
- 0.029.8440.4 – Trailer socket
- 0.029.8441.4 – Hydraulic trailer braking
- 0.029.8442.4/10 – Hydraulic trailer braking, Mother Regulation (MR)
- 0.029.8443.4 – Work lights (USA)
- 0.029.8450.4/20 – Central wiring loom (USA)
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
B0 – ENGINE
- Leakage from turbo inlet oil pipe
- FARMotion seal ring leakage
- Deutz AG engine oil specifications
- Engine sealing ring leakage
- Belt Tensioner FarMotion Engine
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
- Doc outlet pipe & exhaust system alignment
- Water flow from exhaust pipe
D0 – TRANSMISSION
- Forward Gear Damage
- Double Clutch Failure
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Front Axle Bearing damage on slope condition
- Check the front axle steering knuckles for wear
- Missing steering end strokes
- Steering behavior check procedure
G0 – BODYWORK – CAB
- SERVICE NEWS – Reverse control lever stuck
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- PTO gear self disengagement
- BRAKE PUMP INTERNAL LEAKAGE
- Air conditioning system recharging
- No pressure at hydraulic trailer brake valve
- Windscreen washer pump
- Stuck reverse control lever
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- TRANSMISSION OIL FILTER CLOGGED WARNING LIGHT
- Front brakes system pipes damaged
- L0 – ELECTRIC AL SYSTEM
