Document overview
Workshop Manual PDF for LAMBORGHINI SPARK 165 VRT → WSXFS30200LL50001, SPARK VRT (STAGE 5) family. Document language: English; 2,503 pages.
The corresponding English table of contents contains 47 sections and 971 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: LAMBORGHINI
- Family: SPARK VRT (STAGE 5)
- Model: SPARK 165 VRT
- Starting serial number: WSXFS30200LL50001
- Document type: Workshop Manual
- Language: English
- Pages: 2,503
- File size: 693.45 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match LAMBORGHINI SPARK 165 VRT → WSXFS30200LL50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Technical data – Pressure/temperature transmitter
- Technical data – Pressure transducer
- Pressure transducer
- Technical data – Pressure transducer
- Pressure sensor
- Technical data – Pressure transducer
- Pressure transducer
- Technical data – Pressure sensor
- Technical data – Temperature transmitter
- Technical data – Temperature transmitter
- Technical data – Temperature transmitter
- Temperature sender
- Technical data – Temperature transmitter
- Technical data – Temperature transmitter
- Technical data – Speed indicator
- Technical data – Speed indicator
- Technical data – Speed indicator
- technical specifications – NOx sensor (24 V)
- technical specifications – NOx sensor (12 V)
- Pressure transducer (exhaust gas backpressure) – (B60)
- Pressure transducer (ahead of SCR catalytic converter) – (B88)
- Differential pressure transducer (diesel particulate filter) – (B61)
- Differential pressure transducer (diesel particulate filter) – (B58)
- Pressure sensor (Rail) – (B49)
- Pressure transducer (lubricant oil) – (B6) / (fuel) – (B51)
- Pressure transducer (ahead of SCR catalytic converter) – (B88)
- Pressure transducer
- Pressure transducer
- Pressure/temperature sender (engine intake air) – (B48)
- Pressure/temperature sender (engine intake air) – (B48)
- Temperature sender (exhaust gas recirculation) – (B64)
- Temperature sender (intake air, ambient air) – (B74)
- Temperature sender (ahead of and after diesel oxidation catalyst) – (B65)
- Temperature sender (ahead of and after diesel oxidation catalyst) – (B65)
- Temperature sender (ahead of SCR catalytic converter) – (B78)
- Temperature sender (ahead of SCR catalytic converter) – (B78)
- Speed sensor (crankshaft) – (B40.2)
- Speed sensor (camshaft) – (B40.1) / (crankshaft) – (B40.2)
- Speed sensor (camshaft) – (B40.1)
- NOx sensor (SCR ahead of catalytic converter) – (B54)
- NOx sensor (SCR ahead of catalytic converter) – (B54)
- NOx sensor (SCR ahead of catalytic converter) – (B54)
- NOx sensor (SCR after catalytic converter) – (B56)
Transmission
- Transmission
- Rear PTO
Rear axle
- Rear axle
Front axle
- General information
- Special tools
- Safety information
- General characteristics
- Troubleshooting
Bodywork – Cab – Platform
- Brake master cylinders
- Air conditioning system
- Air conditioning system
- Air conditioning system – Diagnostics
- General introduction to the A/C system
- Compressor
- Condenser
- Filter-dryer
- Expansion valve
Hydraulic system
- Hydraulic System
- Ancillary utility distributor – 8-way version
- Ancillary utility distributor – 10-way version
- Variable displacement pump
- Variable displacement pump (63cc/rev)
- Gear pump for steering system (19 cc/rev)
- Gear pump for steering system (22.5 cc/rev)
- Priority valve
- Front suspension system – INTEGRAL accumulators
- Hydraulic power steering (OSPD)
- LS hydraulic power steering (OSPEDC)
- Hydraulic front axle suspension
- Servo-brake valve for front axle
- Servo-brake valve for front axle – Version with front brakes
- Braking system
- Master cylinder
- Rear lift distributor
- TRANSMISSION circuit, base version (“Mother Regulation”)
- TRANSMISSION circuit, optional version (“Mother Regulation”)
- TRANSMISSION circuit, optional version 2 (“Mother Regulation”)
- Agrosky circuit
- Ancillary utility distributor – Version for front lift
- Hydraulic trailer braking system – Italy version
- Hydraulic trailer braking system – Export version
- Hydraulic pump
- Load sensing valve, pressure cut-off valve
- Bistable valve block
- Suction line filter
- Delivery line filter
- Oil return filter
- Oil filter
- Pump filter
- LS variable displacement pump filter
- Logic block – brakes
- Compressor
- Pressure limiting valve
- Trailer air braking valve (2-way)
- Trailer air braking valve (1-way)
- Trailer air brake boost solenoid valve
- Trailer parking brake control solenoid valve
- Quick pressure release valve
Front PTO
- Front PTO
Calibrations and electronic diagnosis
- ECUs
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECU Reset
- Set vehicle model
- Transmission Control Unit (TCU) initialization
- ECUs initialization
- Distributors configuration
- Maximum vehicle speed
- Tyre type
- Language
- Measurement unit
- Air brake
- Front Power Take-Off (PTO)
- Radar
- Automatic Air Conditioning
- iMonitor
- ISO 11786
- Isobus
- MMI (man machine interface)
- Agrosky
- Font Susp
- ASM (Automatic Steering Management)
- Front speed sensor
- Ext cylinders
- Oil pump displacement
- Stoll
- Engine brake
- Wet brake
- Pneumatic trailer brake
- Hydraulic trailer brake
- Distributors command calibration neutral
- Clutch pedal calibration
- Throttle pedal calibration
- Hand gas calibration
- Park brake parameter configuration
- Slope sensor calibration
- Water mix motor calibration
- Recirculation Motor calibration
- Draft sensor calibration
- Rear hitch position calibration
- Steering angle calibration
- Front hitch calibration
- Front suspension calibration
- Wheel angle sensor calibration
- PVED-CL Valve spool calibration
- Transmission calibration
- PTO calibration
- Front speed sensor calibration
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- Engine dataset upgrade
- ECUs firmware update
Method of intervention
- Tools for engine disassembly and reassembly
- Workshop tools for engine disassembly and reassembly (Lv.2)
- Workshop tools for disassembly and reassembly
B0 – Engine
- Engine
- Separating the engine from the transmission (1/2)
- Separating the engine from the transmission (2/2)
- Air conditioning compressor belt
- Water pump / alternator belt
- Disassembling and assembling alternator (poly-V-belt, level 1)
- Disassembling and assembling crankcase breather
- Replacing the crankshaft O-ring (opposite end to flywheel)
- Disassembling/assembling crankshaft wear sleeve (side opposite flywheel)
- Disassembling and assembling the front cover (fixing elements)
- Assembly and disassembly of piston cooling nozzles
- Assembly and disassembly of piston cooling nozzles
- Checking the camshaft bearing
- Removing and refitting crankshaft bearing cap
- Blanking elements
- Blanking elements
- Blanking elements
- Blanking elements
- Oil dipstick
- Oil dipstick
- Pipe (crankcase breather)
- Disassembling and assembling the lubricant oil sump (pressed steel sump)
- Removing and fitting lubricant oil sump (heavy version)
- Removing and fitting lubricant oil sump (heavy version)
- Removing and fitting lubricant oil sump (heavy version)
- Oil filler neck
- Disassembling and assembling the torsional vibration damper
- Disassembling and assembling the torsional vibration damper
- Disassembling and assembling the torsional vibration damper
- Disassembling and assembling the flywheel (fixing elements)
- Replacing the starter motor ring gear on the flywheel
- Removing and fitting the crankshaft
- Check the crankshaft
- Check the endfloat of the crankshaft
- Assembly and disassembly of the crankshaft bearing
- Check the crankshaft bearings
- Disassembly and reassembly of connecting rod shank
- Check the connecting rod shank
- Disassembling and assembling the piston
- Check the piston
- Check the piston
- Disassembling and assembling the piston rings
- Check the piston rings
- Check the piston rings
- Check the piston rings
- Compression test
- Disassembling and assembling the cylinder head cover
- Removing and fitting the cylinder head cover
- Disassembling and assembling the cylinder head (fasteners)
- Measuring piston protrusion
- Assembly and disassembly of the valves
- Checking valves, valve guides, valve springs and valve recess
- Replacing the injector bush
- Clean the injector bush
- Clean the injector bush seat
- Blanking elements (cylinder head)
- Eye-bolt for transporting (cylinder head)
- Eye-bolt for transporting (cylinder head)
- Replace the crankshaft O-ring (flywheel end)
- Disassembling and assembling the gearbox
- Assembly and disassembly of the camshaft
- Check the camshaft
- Checking and setting valve clearance (6 cylinder)
- Assembly and disassembly of the distribution valve
- Removing and refitting the valve timing system
- Disassembly and assembly of the control elements
- Disassembling and assembling the oil cooler
- Removing and fitting the lubricant oil radiator
- Removing and fitting the lubricant oil radiator
- Removing and fitting the lubricant oil radiator housing
- Disassembling and assembling the lubricant oil radiator (blanking elements)
- Removing and fitting the lubricant oil radiator housing (fastener elements)
- Blanking elements (lubricant oil cooler housing)
- Blanking elements (lubricant oil cooler housing)
- Coolant pipe (lubricant oil radiator housing – crankcase)
- Coolant pipe (Lubricant oil cooler – cylinder head)
- Disassembling and assembling the oil suction pipe
- Disassembly and assembly of the fuel control unit (fastening elements)
- Disassembly and completion of the fuel control unit
- Disassembling and completing assembly of the fuel control unit (2000 bar injection system)
- Disassembling and assembling the high pressure pump (fastener elements)
- Disassembling and assembling the injector (1600 bar injection system)
- Flexible hose connectors
- Disassembling and assembling the injector (1600 bar injection system)
- Connector plug (fuel delivery pump)
- Removing and refitting fuel lines (fuel delivery pump – pilot block)
- Disassembling and assembling the fuel line (fuel control block – high pressure pumps)
- Disassembling and assembling the rail (1600 bar injection system)
- Disassembling and assembling the rail (1600 bar injection system)
- Disassembling and assembling the rail (2000 bar injection system)
- Disassembling and assembling the pressure cut-off valve (rail)
- Disassembling and assembling the pressure cut-off valve (rail)
- Disassembly and assembly of the rail pressure sensor
- Disassembly and assembly of the rail pressure sensor
- Removing and refitting fuel lines (Rail, cylinder head, fuel control unit – fuel filter)
- Fuel pipes (Fuel pump, fuel filter, pilot lock)
- Fuel pipes (Rail, cylinder head, pilot lock- fuel filter)
- Vibration damper (installation position)
- Disassembling and assembling charge air pipe
- Disassembling and assembling charge air pipe
- Removing and fitting the coolant pump
- Disassembling and assembling coolant pipe (ribbed V-belt, level 1)
- Removing and fitting the coolant pump (fastening elements)
- Removing and refitting adapter (coolant pump – thermostat housing)
- Transmission components (coolant pump)
- V-belt pulley
- Assembling and disassembling the thermostat
- Assembling and disassembling the thermostat
- Disassembling and assembling the thermostat
- Check the thermostat (after removing)
- Check the thermostat (after removing)
- Removal and installation of the thermostat housing
- Removal and installation of the thermostat housing
- Removal and installation of the thermostat housing
- Disassembling and assembling the thermostat housing (fastener elements)
- Blanking elements (coolant pump – thermostat housing)
- Blanking elements (thermostat housing)
- Blanking elements (thermostat housing)
- Blanking elements (thermostat housing)
- Blanking elements (thermostat housing)
- Blanking elements (thermostat housing)
- Flexible hose fastening (Thermostat housing)
- Flexible hose connector (thermostat box)
- Connection (compensation line)
- Breather pipe (thermostat box – cooler)
- Pipes (AGR radiator cylinder head)
- Compensation line (thermostat box)
- Removing and fitting belt tensioner (ribbed V belt)
- Disassembly and refitting of the belt tensioner (ribbed V-belt, level 1)
- Disassembly and refitting of the belt tensioner (ribbed V-belt, level 1)
- Removal and assembly of the fan support
- Removal and assembly of the fan support
- Removal and assembly of the fan support
- Removal and assembly of the fan support
- Fastener elements (fan mount)
- Disassembling and assembling the exhaust manifold
- Disassembling and assembling the exhaust manifold
- Removal and installation of the exhaust pipe (auxiliaries)
- Disassembling and assembling the exhaust manifold
- Assembling and disassembling the console
- Disassembling and assembling the butterfly valve
- Disassembling and assembling the butterfly valves
- Disassembling and assembling the radiator
- Removing and fitting the exhaust gas recirculation (EGR) radiator
- Disassembling and assembling the regulator
- Disassembling and assembling the regulator
- Disassembling and assembling the Venturi pipe
- Disassembling and assembling the Venturi pipe
- Removing and fitting the pipes (cylinder head – radiator, radiator – cylinder head).
- Exhaust gas pipe (Venturi tubes – mixing tubes)
- Pipe (exhaust pipe – pressure transducer)
- Pipe (exhaust pipe – pressure transducer)
- Disassembling and assembling the turbocharger
- Disassembling and assembling the turbocharger
- Disassembling and assembling the turbocharger
- Disassembling and assembling the lubricating oil pipe (exhaust gas turbocharger)
- Disassembling and assembling the lubricating oil pipe (exhaust gas turbocharger)
- Removing and refitting the lubricant oil return pipe – (upper section) – (turbocharger)
- Removing and refitting the lubricant oil return pipe – (upper section) – (turbocharger)
- Disassembling and assembling the lubricating oil return pipe (turbocharger)
- Removing and refitting the lubricant oil return pipe – (lower section) – (turbocharger)
- Removing and refitting the lubricant oil return pipe – (lower section) – (turbocharger)
- Removing and refitting the lubricant oil return pipe – (lower section) – (turbocharger)
- Disassembling and assembling alternator (poly-V-belt, level 1)
- Disassembling and assembling alternator (poly-V-belt, level 1)
- Removing and fitting the V belt pulley/poly-V belt pulley (alternator)
- Disassembling and assembling the console (ribbed V-belt, level 1)
- Disassembling and assembling the console (ribbed V-belt, level 1)
- Disassembling and assembling the console (ribbed V-belt, level 1)
- Disassembling and assembling the console (ribbed V-belt, level 1)
- Fitting and removing the rotation device (PTOC)
- Fitting and removing the rotation device
- Disassembling and assembling the connector housing
- Cover (connector casing)
- Cover (connector casing)
- Cover (connector casing)
- Disassembling and assembling the heater
- Disassembling and assembling the heater
- Disassembling and assembling the heater
- Removing and fitting the charge air elbow pipe
- Disassembling and assembling the mixer pipe
- Disassembling and assembling the mixer pipe
- Disassembling and assembling the butterfly valve
- Disassembling and assembling the butterfly valve
- Disassembly and assembly of the flange
- Removing and refitting the diesel particulate filter
- Removing and fitting the diesel particulate filter (9.5 ” axial and radial system – removed)
- Disassembling and assembling the NOx sensor
- Pressure transducer (exhaust back-pressure).
- Fitting the SCR (Selective Catalytic Reduction) dosing unit
- Cleaning the SCR delivery pump (Selective Catalytic Reduction)
- Cleaning/Checking SCR (Selective Catalytic Reduction) metering unit
- Cleaning the SCR (Selective Catalytic Reduction) pipe (delivery pump – metering unit)
- Blanking elements (diesel oxidation catalytic converter/diesel particulate filter, SCR catalytic converter)
- Cover guard (Differential pressure transducer)
- Mount (Exhaust after-treatment system 9.5″)
- SCR (Selective Catalytic Reduction) urea solenoid valve
- SCR delivery pump (Selective Catalytic Reduction)
- Outlet module particulate filter
- Mixer pipe (threaded connection) SCR (Selective Catalytic Reduction)
- Mixer pipe (fastening element) SCR (Selective Catalytic Reduction)
- Blanking elements (crankcase, PTO-A)
- Closing elements (Power Take-Off PTO-B)
- Closing elements (Power Take-Off PTO-B)
- Blanking elements (gearbox, PTO-C)
- Blanking elements (gearbox, PTO-C)
- V-belt pulley
- Disassembly and assembly of fan mount
- Removing and fitting the belt tensioner (ribbed V-belt, level 2)
- Checking crankcase pressure
- Removing and fitting the crankcase breather
- Disassembling and assembling crankcase breather
- Removing and fitting the crankcase breather
- Removing and fitting the crankcase breather
- Removing and fitting the crankcase breather
- Removing and fitting the crankcase breather
- Blanking tools (crankcase, electronic engine governor)
- Fastener elements (crankcase)
- Blanking tool (crankcase)
- Mount (crankcase breather)
- Support (Assembly foot, opposite side to flywheel)
- Fitting and removing the rotation device (PTOC power take off)
- Blanking elements (crankcase, PTO-A)
- Blanking elements (crankcase, PTO-A)
- Fastener elements (gearbox, PTOC power take off)
- Fastener elements (gearbox, PTOC power take off)
- Fastener elements (PTO-B power take off)
- Blanking elements (PTO-B)
- Blanking elements (PTO-B)
- Cover (connector casing)
- Replacing crankshaft seal ring (side opposite flywheel).
- Fitting and removing the crankshaft sleeve (side opposite flywheel)
- Checking the camshaft bearing
- Removing and fitting and the crankshaft bearing cap
- Removing and fitting the V belt pulley/poly-V belt pulley
- Removing and fitting the torsional vibration damper
- Disassembling and assembling the torsional vibration damper
- Removing and fitting the torsional vibration damper
- Disassembling and assembling the flywheel (fixing elements)
- Replacing the starter motor ring gear of the flywheel
- Fitting and removing the crankshaft bearings
- Checking the crankshaft
- Check the endfloat of the crankshaft
- Fitting and removing the crankshaft bearings
- Checking the crankshaft bearings
- Removing and fitting the sensor wheel
- Replacing the crankshaft seal ring (flywheel side)
- Removing and fitting the connecting rod shank
- Checking the connecting rod shank
- Disassembling and assembling the piston rings
- Check the piston rings
- Measuring piston protrusion
- Disassembling and assembling the gearbox
- Checking the camshaft
- Checking compression
- Removing and fitting the cylinder head cover
- Removing and fitting the cylinder head cover
- Disassembling and assembling the cylinder head (fasteners)
- Removing and fitting the valves
- Transport eye-bolt (cylinder head)
- Transport eye-bolt (cylinder head)
- Transport eye-bolt (cylinder head)
- Oil dipstick
- Oil dipstick
- Removing and fitting the lubricant oil sump (pressed steel lubricant oil sump)
- Disassembling and assembling the lubricant oil sump (pressed steel sump)
- Removing and fitting lubricant oil cooler
- Removing and fitting lubricant oil cooler (fastener elements)
- Removing and fitting the lubricant oil cooler
- Removing and fitting lubricant oil cooler
- Removing and fitting the lubricant oil cooler housing
- Removing and fitting the lubricant oil cooler housing (fastener elements)
- Blanking elements (lubricant oil cooler housing)
- Fastener elements (lubricant oil cooler housing)
- Fastener elements (lubricant oil cooler housing)
- Coolant pipe (lubricant oil cooler – cylinder head)
- Removing and fitting the oil suction pipe
- Cleaning the injector bush
- Cleaning the injector bush seat
- Disassembly and assembly of the fuel control unit (fastening elements)
- Disassembling and completing assembly of the fuel control unit (2000 bar injection system)
- Disassembling and assembling the high pressure pump (fastener elements)
- Removing and fitting the injector (1600 bar injection system)
- Removing and fitting the injector (1600 bar injection system)
- Removing and fitting the injector (2000 bar injection system)
- Removing and fitting the fuel filter console (bowl)
- Removing and fitting the fuel pump (fastener elements)
- Fuel filter
- Fuel filter
- Fuel filter
- Fuel filter
- Removing and fitting the fuel lines (fuel pump – pilot block)
- Removing and fitting the fuel line (pilot block high pressure pumps)
- Removing and fitting the rail (1600 bar injection system)
- Removing and fitting the rail (1600 bar injection system)
- Fitting and removing the pressure limiting valve (Rail)
- Fitting and removing the pressure limiting valve (Rail)
- Fitting and removing the rail pressure sensor
- Fuel pipe (fuel filter – pilot block)
- Fuel pipe (rail, cylinder head, pilot block)
- Fuel pipe (fuel delivery pump, fuel filter, pilot block)
- Vibration damper (assembly position)
- Pressure transducer (exhaust gas backpressure)
- Pressure transducer (exhaust gas backpressure)
- Removing and fitting the coolant pump
- Removing and fitting the coolant pump (V-belt, level 1)
- Removing and fitting the coolant pump
- Removing and fitting the coolant pump
- Removing and fitting the thermostat
- Removing and fitting the thermostat
- Check the thermostat (after removing)
- Removing and fitting the thermostat housing (fastener elements)
- Fastener elements (coolant pump thermostat housing)
- Fastener elements (thermostat housing)
- Blanking elements (thermostat housing)
- Fastener elements (thermostat housing)
- Fastener elements (thermostat housing)
- Fitting (compensation line)
- Pipes (EGR radiator cylinder head)
- Pipes (EGR radiator cylinder head)
- Removing and fitting the boost air hose
- Removing and fitting the boost air hose
- Removing and fitting the exhaust pipe (auxiliary)
- Removing and fitting the exhaust pipe.
- Removing and fitting the radiator
- Removing and fitting the temperature sender
- Mount (exhaust gas recirculation radiator)
- Connector cable (intake air)
- Removing and refitting the diesel particulate filter
- Removing and fitting the turbocharger
- Removing and fitting the turbocharger
- Removing and fitting the turbocharger
- Removing and fitting the lubricant oil return pipe (upper section) (Turbocharger)
- Removing and fitting the lubricant oil return pipe (upper section) (Turbocharger)
- Removing and fitting the lubricant oil return pipe (upper section) (Turbocharger)
- Removing and fitting the lubricant oil return pipe (lower section) (Turbocharger)
- Removing and fitting the lubricant oil return pipe (lower section) (Turbocharger)
- Removing and fitting the lubricant oil return pipe (lower section) (Turbocharger)
- Disassembling and assembling the heater
- Disassembling and assembling alternator (poly-V-belt, level 1)
- Disassembling and assembling the crankshaft speed sensor (fasteners)
C0 – Engine accessories
- Engine coolant replacement
- AdBlue Connection Backflow – Inlet pipes
- AdBlue tank
- Intercooler, gearbox oil and fuel exchangers and condenser
- AdBlue pump module
- AdBlue 2 way solenoid valve
- Draining the fuel tanks
- Main fuel tank
- Auxiliary tank
- Auxiliary fuel tank mount
- Fuel prefilter
- Air compressor
- Air compressor disassembly
- Starter motor
- Catalytic exhaust silencer
- DOC (diesel oxidation catalyst) catalytic converter
- Complete radiator pack
- Cooler
- Compensation tank
- Fan
- Air filter cartridge
- Air filter container
- Removing and fitting the fuel filter head
- Disassembling and assembling the fuel delivery pump (fastener elements)
- Fuel filter
- Manual fuel pump
- Filter holder
- Assembly of the pressure transducer (fuel pressure)
- Disassembly and refitting of the intake air pressure/temperature sender
- Blanking elements (mixer pipe, intake air)
- Shield plate (exhaust gas back-pressure sensor)
- Turbocharger shield plate
- Support plate (exhaust gas back-pressure relay – sensor)
- Support (shield plate)
- Pressure transducer (exhaust back-pressure).
- Pressure transducer (exhaust back-pressure).
- Connector manifold (intake air)
- Connector manifold (intake air)
- Intake manifold (exhaust gas turbocharger)
- Removing and fitting the fan mount (fastener elements)
- Removing and fitting the fan mount (fastener elements)
- Removing and fitting the temperature sender
- Removing and fitting the pressure transducer
- Mount (radiator – exhaust gas recirculation)
- Mount (radiator – exhaust gas recirculation)
- Pressure transducer/Duct (exhaust gas back-pressure).
- Pressure transducer/Duct (exhaust gas back-pressure).
- Disassembling and assembling the pressure transducer (exhaust back-pressure)
- Connection (Starter)
- Connection (Starter)
- Shield plate (starter)
- Alternator
- Starter (fasteners)
- Mount (Assembly foot, side opposite of the flywheel)
- Mount (assembly foot, side opposite of the flywheel)
- Mount (assembly foot, flywheel side)
- Disassembling and assembling the crankshaft speed sensor (fastener elements)
- Disassembling and assembling the crankshaft speed sensor (fasteners)
- Disassembling and assembling the crankshaft speed sensor (fasteners)
- Disassembling and assembling the camshaft speed sensor (ancillaries)
- Disassembly and refitting of the intake air pressure/temperature sender
- Fastener elements (wiring bundle)
- Fastener elements (wiring bundle)
- Fastener elements (wiring bundle)
- Support plate (on the charge air pipe)
- Support (wiring harness)
- Temperature sender (coolant)
- Fitting the pressure transducer (fuel pressure / lubricant oil pressure)
- Relay (heater, thermo-starter, glow plugs)
- Connector cable (relay – alternator)
- Connector cable (relay – heater)
- Protective cap (relay)
- Heater (connector line)
- Check the seal of the cooling system
- Differential pressure sender (diesel particulate filter)
- Differential pressure sender (diesel particulate filter)
- Temperature sender (upstream of the SCR catalytic converter)
- Temperature sender (ahead of and after diesel oxidation catalytic converter)
- Temperature sender (exhaust gas)
- Temperature sender (inlet air and ambient air temperature)
- V-Band clamp.
- VBand clamp (4″ exhaust pipe)
- VBand clamp (turbocharger)
- Mount (exhaust gas back-pressure sensor)
- Assembly of the pressure transducer (fuel pressure)
- Check the seal of the cooling system
- Mount (fasteners)
- Mounting plate (on boost air hose)
- Cable harness (fastener elements)
- Flushing the SCR (Selective Catalytic Reduction) delivery pump
- Flushing/Checking SCR (Selective Catalytic Reduction) metering unit
- Flushing the SCR (Selective Catalytic Reduction) pipe (delivery pump – metering unit)
- Mount (exhaust backpressure sensor)
- Fitting (starter motor)
- Fitting (starter motor)
- Shield plate (starter motor)
- Removing and refitting the diesel particulate filter (module size 9.5″)
- Fastener elements (exhaust aftertreatment system) (NOx sensor, temperature sender, diesel particulate filter differential pressure sender)
- Mount (module size 9.5”)
- VBand clamp (3″ exhaust pipe)
- Inlet module (module size 9.5″)
- Outlet module (module size 9.5″)
- Mixer pipe (threaded connection)
- Removing and fitting the V-belt pulley (version with locking cone)
- Alternator
- Alternator
- Removing and fitting the rotational speed sensor (crankshaft)
- Disassembly and refitting of the intake air pressure/temperature sender
- Fitting the pressure transducer (fuel pressure / lubricant oil pressure)
- Heater relay
- Disassembling and assembling the NOx sensor
- Assembling the SCR (Selective Catalytic Reduction) metering unit
- Differential pressure sender (diesel particulate filter)
- SCR (Selective Catalytic Reduction) solenoid valve
D0 – Transmission
- Changing the transmission oil
- Torsionally flexible coupling and flywheel
- Connector housing
- Separating the gearbox housing from the rear gearbox housing
- Removal of transmission
- Disassembly of the clutch control block
- Disassembly of the system control block
- Disassembly of the pump
- Separation of the transmission halves
- Disassembly of the intermediate housing
- Disassembly of the front wheel drive
- Disassembly of clutch KV/KR and double gear
- Disassembly of clutch KV
- Disassembly of clutch KR
- Disassembly of the output gear
- Disassembly of the input shaft (hydrostatic unit)
- Disassembly of the central shaft (clutch KV/KR)
- Disassembly of the intermediate gear
- Disassembly of the multi-disk brake (BG)
- Disassembly of the drum selector gear (planetary transmission)
- Disassembly of the ring gear P4/BG and clutch K3/K4
- Disassembly of planetary drive P4
- Disassembly of the central shaft
- Disassembly of clutch K1/K2
- Disassembly of planetary drive P3
- Disassembly of planetary drive P2
- Disassembly of planetary drive P1
- Disassembly of the hydrostatic unit
- Reassembly of the clutch housing
- Reassembly of the hydrostatic unit
- Reassembly of the drum selector gear (planetary transmission)
- Reassembly of planetary drive P1
- Reassembly of planetary drive P2
- Reassembly of planetary drive P3
- Reassembly of clutch K1/K2
- Reassembly of the central shaft
- Reassembly of planetary drive P4
- Reassembly of clutch K3/K4 and ring gear P4/BG
- Reassembly of the multi disk brake (BG)
- Reassembly of the intermediate housing
- Reassembly of the input shaft (hydrostatic unit)
- Reassembly of the intermediate gear
- Reassembly of the central shaft (clutch KV/KR)
- Reassembly of the output gear
- Reassembly of the pump
- Reassembly of clucth KV/KR
- Reassembly of clutch KV
- Reassembly of clutch KR
- Reassembly of the front wheel drive
- Joining of the preassembled transmission halves
- Setting of the axial play drum selector gear/quill shaft (KV/KR) – Axial play= 0.20 … 0.40 mm
- Setting of the axial play of the KV/KR bearing – Axial play= 0.00 … 0.08 mm
- Setting of the axial play of the double gear bearing – Axial play= 0.00 … 0.08 mm
- Setting of the axial play of the front wheel drive – Axial play= 0.025 … 0.1 mm
- Reassembly of the system control block
- Reassembly of the clutch control block
- Reassembly of the speed and inductive sensor
- Pump Drive flange
- Disassembly of the Pump Drive flange
- Adjusting bevel gear set ( … <- )
- Adjusting bevel gear set ( -> … )
- Removing the rear pinion
- PTO clutch
- Disassembling PTO control clutch
- Rear power take off unit
- Disassembling the rear power take off unit
- Adjustment of selector sleeve position
- Adjusting the handbrake device
E0 – Rear axle
- RH rear wheel carrier
- LH rear wheel carrier
- Disassembly of LH/RH rear axle
- Adjustment of rear half-shaft bearings
- Disassembly of the planet carrier
- Rear differential
- Disassembly of the rear differential
- Rear axle brake discs and braking assembly
- Renewal of brake seals
- Adjusting the EPB – Bowden assembly
- Rear brakes
F0 – Front axle
- Steering cylinder assembly
- 4WD shaft
- Planetary reduction gearbox unit
- Wheel hub assembly
- Beam assembly
- Carrier assembly
- Differential carrier assembly (Limited Slip)
- Differential carrier assembly (Wet Clutch)
- Differential assembly
- Pinion assembly
- Toe-in/steering angle
- Post-assembly tests
- Bevel gear set
- Wheel assembly
- Front carrier
G0 – Bodywork – Cab – Platform
- Empty and charge the air conditioning system
- Air conditioning compressor
- A.C. Electronic Control Unit replacement
- Condenser
- Front mudguards
- Main tank mount
- Battery mount
- Left hand cab access steps
- Right hand cab access steps
- Master cylinder
- Cab
- Engine hood
- Mat
- Under-seat mat
- Driver seat
- Passenger seat
- Left hand rear pillar cover
- Right hand rear pillar cover
- A/C unit
- Steering wheel
- Instrument cluster
- Right hand control console
- Left hand console
- Active carbon filter
- Cab roof panel trim
- Park brake control
- Rear power take off control levers
H0 – Hydraulic system
- Draining and filling the auxiliary utility oil tank
- Auxiliary utility oil tank
- Bleeding the braking circuit
- Power steering
- Power steering pump
- Front lift control valve
- Brake system accumulator
- Rear distributor unit
- Disassembly of the rear distributor unit (1/2)
- Disassembly of the rear distributor unit (2/2)
- Variable displacement L.S. pump
- Transmission L.S. hydraulic block
- Brake block
- Brake control valve
- Priority valve
- Resonator
- Oil delivery line filter
- Rear differential lock
- Transmission hydraulic plant heat exchanger
- Front auxiliary hydraulic distributor
- Front axle suspension solenoid valve block.
- Trailer air braking valve
- Air tanks
- Air braking system air filter
- Tightening the hydraulic power steering unit fastener screws
L0 – Electrical system
- Instrument cluster
- Radar
- Front lift position sensor
- Front suspension position sensor
- Inductive position sensor
- Pressure switch
- 35 Bar sensor
- Air filter clogged sensor
- Clutch pedal sensor
- Auxiliary utility oil tank pressure switch
- Auxiliary utility oil tank temperature sensor
- 63cc oil filter clogging pressure switch
- Rear lift position sensor
- Brake control switch
- Power steering delivery hydraulic system pressure switch
- Tightening torques for nuts and bolts of electrical connections
N0 – Front lift
- Front lift
R0 – Rear lift
- Lift cylinders
- Lift draft sensor
- Position sensor bushing
- 3-point linkage
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Tow hook sled
V1 – AFTERMARKET KITS
- Installation of the cab pillar filter frames kit (p.n. 9.AB386.91.0)
- Installation of the connector’s cover kit
Wiring diagrams
Components
- Location of ECUs
- Electronic Control Unit For Remote Controls
- Air Conditioning Control Unit
- Antenna Agrosky AGI4
- CTM/AM55 Control Unit
- Engine Control Unit – ECU
- TRANSMISSION CONTROL UNIT
- EPB – Control unit
- HLHP control unit (body)
- HLHP control unit (cab)
- Ad-Blue Control unit
- A – Engine start and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S002 – Starter
- S003 – Engine control
- S004 – Emissions control system
- S005 – Front lights
- S006 – Rear work lights
- S007 – Front work lights
- S008 – Sidelights and backlighting
- S009 – Turn indicators
- S010 – Internal illumination
- S011 – Roof lights
- S012 – Defrost and wiper
- S013 – Horn
- S014 – Mirror adjustment
- S015 – Radio
- S016 – Power sockets and accessories
- S017 – Air conditioning
- S018 – Front lift
- S019 – Rear lift
- S020 – Braking system
- S021 – Trailer brake
- S022 – Transmission
- S024 – PTO
- S025 – Isobus
- S026 – AUX CAN line
- S027 – Vehicle CAN line
- S028 – Agrosky
- S029 – Instrument panel, work display
- S030 – Front axle
- S031 – Front loader
- S032 – Distributors
- S033 – Autoguidance CAN line
- S034 – Engine CAN line
- S035 – Distributor CAN line
- S037 – Serial CAN lines
Wiring harnesses
- 0.012.2018.4_20 – License plate light
- 0.014.1567.4_30 – Windscreen wiper motor wiring loom
- 0.016.8489.4A – Left hand engine brake
- 0.016.8489.4B – Right hand engine brake
- 0.017.0496.4_10A – H9 left hand lower front work lights
- 0.017.0496.4_10B – H9 right hand lower front work lights
- 0.017.0497.4_30A – H9 left hand lower rear work lights
- 0.017.0497.4_30B – H9 right hand lower rear work lights
- 0.017.8425.4/10 – Trailer socket, EU
- 0.017.8426.4 – Trailer socket, USA
- 0.017.9761.4_20 – Distributors 6_7
- 0.018.2800.4 – Hydraulic trailer braking
- 0.019.2379.4_20A – Front lights on left hand arm
- 0.019.2379.4_20A – Front lights on right hand arm
- 0.019.2380.4_50 – Hazard warning lights switch (USA)
- 0.019.2571.4_10 – ISO 11786
- 0.019.3659.4_30 – i-Monitor (Base version)
- 0.019.4559.4_10 – H9 rear work light (service)
- 0.019.4689.4/30 – H9 rear work lights on cab roof
- 0.019.4914.4_30 – LED rear work lights on cab roof
- 0.019.5311.4/10 – Automatic A/C system
- 0.019.9825.4_20 – Antenna – Inertial SRC40
- 0.019.9829.4_30 – Agrosky SR10 antenna
- 0.020.1009.4A – Front lights on left hand arm (USA)
- 0.020.1009.4B – Front lights on right hand arm (USA)
- 0.020.8862.4_30 – Roof
- 0.021.0490.4_10 – Trailer ABS
- 0.021.1028.4_10 – Agrosky adapter
- 0.021.3932.4_10 – ISOBUS module
- 0.021.5509.4 – Rear screen defrost adapter
- 0.021.8291.4A – LED left hand front work lights
- 0.021.8291.4B – LED right hand front work lights
- 0.021.8334.4A – LED left hand rear lights
- 0.021.8334.4B – LED right hand rear lights
- 0.023.0526.4_10 – Rear wiring loom, TTV7 MR
- 0.023.9007.4_30 – Front
- 0.023.9008.4_20 – Hood
- 0.023.9201.4_20 – Battery cables
- 0.023.9202.4/10 – Front axle steering sensor (Dana)
- 0.023.9204.4_10 – Electrohydraulic steering (Agrosky)
- 0.023.9205.4 – Electrohydraulic controls
- 0.023.9206.4 – Prewiring for external solenoid valve module
- 0.023.9207.4_10 – Cable adapter on front arm
- 0.023.9243.4_20 – Front ISOBUS socket
- 0.023.9244.4_20 – Rear ISOBUS socket
- 0.023.9246.4_10 – TECU wiring loom
- 0.023.9247.4/10 – Front loader
- 0.023.9248.4 – Viscostatic fan
- 0.023.9249.4 – Front loader module
- 0.023.9250.4_20A – LH rear mudguard
- 0.023.9250.4_20B – Right hand rear mudguard
- 0.023.9567.4_40 – Engine
- 0.023.9582.4_40 – LED front work lights on cab roof
- 0.023.9583.4_40 – H9 front work lights on cab roof
- 0.024.0765.4 – Rear screen defrost adapter
- 0.024.1909.4_10 – Engine (LRC)
- 0.024.3197.4_20 – Front axle
- 0.026.3703.4 – AdBlue quality sensor
- 0.026.6351.4 – Two-speed PTO
- 0.027.5208.4_20 – Front wiring loom
- 0.027.5210.4_10 – Rear wiring loom, TTV7
- 0.027.5214.4/30 – Battery wiring
- 0.027.5216.4_10 – Console wiring loom, TTV6
- 0.027.5538.4 – License plate light
- 0.027.6393.4_10 – Hydraulic trailer braking (MR)
- 0.027.6452.4 – Pneumatic trailer braking wiring loom adapter
- 0.030.9623.4 – Lateral lights
- 0.031.4657.4A – Left turn indicator adapter cable
- 0.031.4657.4B – Right turn indicator adapter cable
- 0.032.8553.4 – Cable for provision for Stoll
- 0.033.7178.4_10 – Agrosky SR20
- 0.033.8944.4_20A – Adapter for LED left hand front TOP lights
- 0.033.8944.4_20B – Adapter for LED right hand front TOP lights
- 04436707_10A – Left hand rotating beacon
- 04436707_10B – Right hand rotating beacon
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
B0 – ENGINE
- Deutz AG engine oil specifications
C0 – ENGINE ACCESSORIES
- SERVICE NEWS – DEF Unit – Wrong level indication
- Possible Dust entry at air duct sleeve
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- Series 61xx TTV fan improvements
- SCR AREA DAMAGED SENSORS
D0 – TRANSMISSION
- RA190 rear PTO rings damage
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- Brake booster pump internal damage
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- SERVICE NEWS – Series 6 PS / TTV – noises from orbitrol
- SERVICE NEWS – HPT – Front axle suspension – Damaged 2.8l accumulator
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- PVED-CLS replacement
- Rear axle lubrication system improvement
- L0 – ELECTRIC AL SYSTEM
