Document overview
Digital Workshop Manual documentation for model LAMBORGHINI SPARK 155 → WSXFK30200LL10001 from the SPARK (STAGE 5) family. Language: English; 2,476 pages.
The corresponding English table of contents contains 46 sections and 761 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: LAMBORGHINI
- Family: SPARK (STAGE 5)
- Model: SPARK 155
- Starting serial number: WSXFK30200LL10001
- Document type: Workshop Manual
- Language: English
- Pages: 2,476
- File size: 915.28 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match LAMBORGHINI SPARK 155 → WSXFK30200LL10001.
Complete table of contents
Introduction
- Tightening Torques
- Pump tightening torques
- Wheel rim to hub screws and nuts tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
- One-way valves
- Fixing the steering wheel
- Spool valves
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Technical data – Pressure/temperature transmitter
- Technical data – Pressure transducer
- Pressure transducer
- Technical data – Pressure transducer
- Pressure sensor
- Technical data – Pressure transducer
- Pressure transducer
- Technical data – Pressure sensor
- Technical data – Temperature transmitter
- Technical data – Temperature transmitter
- Technical data – Temperature transmitter
- Temperature sender
- Technical data – Temperature transmitter
- Technical data – Temperature transmitter
- Technical data – Speed indicator
- Technical data – Speed indicator
- Technical data – Speed indicator
- technical specifications – NOx sensor (24 V)
- technical specifications – NOx sensor (12 V)
Engine accessories
- AdBlue® technical characteristics
Transmission
- Rear PTO
- Transmission (ZF TPT)
Front axle
- Front axle
- Front axle
- General characteristics
Bodywork – Cab – Platform
- Brake master cylinders
- General introduction to the A/C system
- Air conditioning system
- Air conditioning system
- Air conditioning system – Diagnostics
- Compressor
- Condenser
- Filter-dryer
- Expansion valve
Hydraulic system
- Brake logic block
- Bistable valve block
- Basic hydraulic circuit (“Mother Regulation”)
- Hydraulic circuit, full house version (“Mother Regulation”)
- Hydraulic circuit, optional version 1 (“Mother Regulation”)
- Hydraulic circuit, optional version 2 (“Mother Regulation” version)
- STEERING/TRANSMISSION circuit, full house version
- STEERING/TRANSMISSION circuit, optional version
- STEERING/TRANSMISSION circuit, base version
- Ancillary utility distributor – 4-way mechanically controlled version
- Ancillary utility distributor – Front distributor and lift module
- Ancillary utility distributor 8-way electronically controlled version
- Ancillary utility distributor 8-way mechanically controlled version
- Rear lift distributor
- Delivery line filter – ancillaries/SAC circuit
- LS variable displacement pump filter
- Front suspension system – INTEGRAL accumulators
- Hydraulic power steering (OSPD)
- LS hydraulic power steering (OSPEDC)
- Braking system
- 45 cc variable displacement pump
- Variable displacement pump (60cc/rev)
- Gear pump
- Master cylinder
- Hydraulic front axle suspension
- Trailer braking valve – EXPORT version
- Trailer braking valve – ITALY version
- Priority valve
Front PTO
- Front PTO
Calibrations and electronic diagnosis
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- Engine dataset upgrade
Method of intervention
- Workshop tools for disassembly and reassembly
B0 – Engine
- Complete engine (1/2)
- Complete engine (2/2)
- Engine – Separating from the transmission (1/2)
- Engine – Separating from the transmission (2/2)
- Air conditioning compressor belt
- Disassembling and assembling alternator (poly-V-belt, level 1)
- Disassembling and assembling crankcase breather
- Replacing the crankshaft O-ring (opposite end to flywheel)
- Disassembling/assembling crankshaft wear sleeve (side opposite flywheel)
- Disassembling and assembling the front cover (fixing elements)
- Assembly and disassembly of piston cooling nozzles
- Assembly and disassembly of piston cooling nozzles
- Checking the camshaft bearing
- Removing and refitting crankshaft bearing cap
- Blanking elements
- Blanking elements
- Blanking elements
- Blanking elements
- Oil dipstick
- Oil dipstick
- Pipe (crankcase breather)
- Disassembling and assembling the lubricant oil sump (pressed steel sump)
- Removing and fitting lubricant oil sump (heavy version)
- Removing and fitting lubricant oil sump (heavy version)
- Removing and fitting lubricant oil sump (heavy version)
- Oil filler neck
- Disassembling and assembling the torsional vibration damper
- Disassembling and assembling the torsional vibration damper
- Disassembling and assembling the torsional vibration damper
- Disassembling and assembling the flywheel (fixing elements)
- Replacing the starter motor ring gear on the flywheel
- Removing and fitting the crankshaft
- Check the crankshaft
- Check the endfloat of the crankshaft
- Assembly and disassembly of the crankshaft bearing
- Check the crankshaft bearings
- Disassembly and reassembly of connecting rod shank
- Check the connecting rod shank
- Disassembling and assembling the piston
- Removing and fitting the cylinder head cover
- Check the piston
- Check the piston
- Disassembling and assembling the piston rings
- Check the piston rings
- Check the piston rings
- Check the piston rings
- Checking compression
- Compression test
- Disassembling and assembling the cylinder head cover
- Removing and fitting the cylinder head cover
- Removing and fitting the cylinder head cover
- Disassembling and assembling the cylinder head (fasteners)
- Disassembling and assembling the cylinder head (fasteners)
- Measuring piston protrusion
- Assembly and disassembly of the valves
- Removing and fitting the valves
- Checking valves, valve guides, valve springs and valve recess
- Replacing the injector bush
- Clean the injector bush
- Clean the injector bush seat
- Blanking elements (cylinder head)
- Eye-bolt for transporting (cylinder head)
- Eye-bolt for transporting (cylinder head)
- Transport eye-bolt (cylinder head)
- Transport eye-bolt (cylinder head)
- Transport eye-bolt (cylinder head)
- Replace the crankshaft O-ring (flywheel end)
- Disassembling and assembling the gearbox
- Assembly and disassembly of the camshaft
- Check the camshaft
- Checking and setting valve clearance (6 cylinder)
- Assembly and disassembly of the distribution valve
- Removing and refitting the valve timing system
- Disassembly and assembly of the control elements
- Disassembling and assembling the oil cooler
- Removing and fitting the lubricant oil radiator
- Removing and fitting the lubricant oil radiator
- Removing and fitting the lubricant oil radiator housing
- Disassembling and assembling the lubricant oil radiator (blanking elements)
- Removing and fitting the lubricant oil radiator housing (fastener elements)
- Blanking elements (lubricant oil cooler housing)
- Blanking elements (lubricant oil cooler housing)
- Coolant pipe (lubricant oil radiator housing – crankcase)
- Coolant pipe (Lubricant oil cooler – cylinder head)
- Disassembling and assembling the oil suction pipe
- Disassembly and assembly of the fuel control unit (fastening elements)
- Disassembly and completion of the fuel control unit
- Disassembling and completing assembly of the fuel control unit (2000 bar injection system)
- Disassembling and assembling the high pressure pump (fastener elements)
- Disassembling and assembling the injector (1600 bar injection system)
- Disassembling and assembling the injector (1600 bar injection system)
- Flexible hose connectors
- Connector plug (fuel delivery pump)
- Removing and refitting fuel lines (fuel delivery pump – pilot block)
- Disassembling and assembling the fuel line (fuel control block – high pressure pumps)
- Disassembling and assembling the rail (1600 bar injection system)
- Disassembling and assembling the rail (1600 bar injection system)
- Disassembling and assembling the rail (2000 bar injection system)
- Disassembling and assembling the pressure cut-off valve (rail)
- Disassembling and assembling the pressure cut-off valve (rail)
- Disassembly and assembly of the rail pressure sensor
- Disassembly and assembly of the rail pressure sensor
- Removing and refitting fuel lines (Rail, cylinder head, fuel control unit – fuel filter)
- Fuel pipes (Fuel pump, fuel filter, pilot lock)
- Fuel pipes (Rail, cylinder head, pilot lock- fuel filter)
- Vibration damper (installation position)
- Disassembling and assembling charge air pipe
- Disassembling and assembling charge air pipe
- Removing and fitting the coolant pump
- Disassembling and assembling coolant pipe (ribbed V-belt, level 1)
- Removing and fitting the coolant pump (fastening elements)
- Removing and refitting adapter (coolant pump – thermostat housing)
- Transmission components (coolant pump)
- V-belt pulley
- Assembling and disassembling the thermostat
- Assembling and disassembling the thermostat
- Disassembling and assembling the thermostat
- Check the thermostat (after removing)
- Check the thermostat (after removing)
- Removal and installation of the thermostat housing
- Removal and installation of the thermostat housing
- Removal and installation of the thermostat housing
- Disassembling and assembling the thermostat housing (fastener elements)
- Blanking elements (coolant pump – thermostat housing)
- Blanking elements (thermostat housing)
- Blanking elements (thermostat housing)
- Blanking elements (thermostat housing)
- Blanking elements (thermostat housing)
- Disassembling and assembling the lubricating oil return pipe (turbocharger)
- Blanking elements (thermostat housing)
- Flexible hose fastening (Thermostat housing)
- Flexible hose connector (thermostat box)
- Connection (compensation line)
- Breather pipe (thermostat box – cooler)
- Pipes (AGR radiator cylinder head)
- Compensation line (thermostat box)
- Removing and fitting belt tensioner (ribbed V belt)
- Disassembly and refitting of the belt tensioner (ribbed V-belt, level 1)
- Disassembly and refitting of the belt tensioner (ribbed V-belt, level 1)
- Removal and assembly of the fan support
- Removal and assembly of the fan support
- Removal and assembly of the fan support
- Removal and assembly of the fan support
- Fastener elements (fan mount)
- Disassembling and assembling the exhaust manifold
- Disassembling and assembling the exhaust manifold
- Removal and installation of the exhaust pipe (auxiliaries)
- Disassembling and assembling the exhaust manifold
- Assembling and disassembling the console
- Disassembling and assembling the butterfly valve
- Disassembling and assembling the butterfly valves
- Disassembling and assembling the radiator
- Removing and fitting the exhaust gas recirculation (EGR) radiator
- Disassembling and assembling the regulator
- Disassembling and assembling the regulator
- Disassembling and assembling the Venturi pipe
- Disassembling and assembling the Venturi pipe
- Removing and fitting the pipes (cylinder head – radiator, radiator – cylinder head).
- Exhaust gas pipe (Venturi tubes – mixing tubes)
- Pipe (exhaust pipe – pressure transducer)
- Pipe (exhaust pipe – pressure transducer)
- Disassembling and assembling the turbocharger
- Disassembling and assembling the turbocharger
- Disassembling and assembling the turbocharger
- Disassembling and assembling the lubricating oil pipe (exhaust gas turbocharger)
- Disassembling and assembling the lubricating oil pipe (exhaust gas turbocharger)
- Removing and refitting the lubricant oil return pipe – (upper section) – (turbocharger)
- Removing and refitting the lubricant oil return pipe – (upper section) – (turbocharger)
- Removing and refitting the lubricant oil return pipe – (lower section) – (turbocharger)
- Removing and refitting the lubricant oil return pipe – (lower section) – (turbocharger)
- Removing and refitting the lubricant oil return pipe – (lower section) – (turbocharger)
- Disassembling and assembling alternator (poly-V-belt, level 1)
- Disassembling and assembling alternator (poly-V-belt, level 1)
- Removing and fitting the V belt pulley/poly-V belt pulley (alternator)
- Disassembling and assembling the console (ribbed V-belt, level 1)
- Disassembling and assembling the console (ribbed V-belt, level 1)
- Disassembling and assembling the console (ribbed V-belt, level 1)
- Disassembling and assembling the console (ribbed V-belt, level 1)
- Fitting and removing the rotation device (PTOC)
- Fitting and removing the rotation device
- Disassembling and assembling the connector housing
- Cover (connector casing)
- Cover (connector casing)
- Cover (connector casing)
- Disassembling and assembling the heater
- Disassembling and assembling the heater
- Disassembling and assembling the heater
- Removing and fitting the charge air elbow pipe
- Disassembling and assembling the mixer pipe
- Disassembling and assembling the mixer pipe
- Disassembling and assembling the butterfly valve
- Disassembling and assembling the butterfly valve
- Disassembly and assembly of the flange
- Removing and refitting the diesel particulate filter
- Removing and fitting the diesel particulate filter (9.5 ” axial and radial system – removed)
- Disassembling and assembling the NOx sensor
- Pressure transducer (exhaust back-pressure).
- Fitting the SCR (Selective Catalytic Reduction) dosing unit
- Cleaning the SCR delivery pump (Selective Catalytic Reduction)
- Cleaning/Checking SCR (Selective Catalytic Reduction) metering unit
- Cleaning the SCR (Selective Catalytic Reduction) pipe (delivery pump – metering unit)
- Blanking elements (diesel oxidation catalytic converter/diesel particulate filter, SCR catalytic converter)
- Cover guard (Differential pressure transducer)
- Mount (Exhaust after-treatment system 9.5″)
- SCR (Selective Catalytic Reduction) urea solenoid valve
- SCR delivery pump (Selective Catalytic Reduction)
- Outlet module particulate filter
- Mixer pipe (threaded connection) SCR (Selective Catalytic Reduction)
- Mixer pipe (fastening element) SCR (Selective Catalytic Reduction)
- Engine oil sump
- Blanking elements (crankcase, PTO-A)
- Closing elements (Power Take-Off PTO-B)
- Closing elements (Power Take-Off PTO-B)
- Blanking elements (gearbox, PTO-C)
- Blanking elements (gearbox, PTO-C)
C0 – Engine accessories
- Removing and fitting the fuel filter head
- Disassembling and assembling the fuel delivery pump (fastener elements)
- Fuel filter
- Manual fuel pump
- Filter holder
- Assembly of the pressure transducer (fuel pressure)
- Disassembly and refitting of the intake air pressure/temperature sender
- Blanking elements (mixer pipe, intake air)
- Shield plate (exhaust gas back-pressure sensor)
- Turbocharger shield plate
- Support plate (exhaust gas back-pressure relay – sensor)
- Support (shield plate)
- Pressure transducer (exhaust back-pressure).
- Pressure transducer (exhaust back-pressure).
- Connector manifold (intake air)
- Connector manifold (intake air)
- Intake manifold (exhaust gas turbocharger)
- Removing and fitting the fan mount (fastener elements)
- Removing and fitting the fan mount (fastener elements)
- Removing and fitting the temperature sender
- Removing and fitting the pressure transducer
- Mount (radiator – exhaust gas recirculation)
- Mount (radiator – exhaust gas recirculation)
- Pressure transducer/Duct (exhaust gas back-pressure).
- Pressure transducer/Duct (exhaust gas back-pressure).
- Disassembling and assembling the pressure transducer (exhaust back-pressure)
- Connection (Starter)
- Connection (Starter)
- Shield plate (starter)
- Alternator
- Starter (fasteners)
- Mount (Assembly foot, side opposite of the flywheel)
- Mount (assembly foot, side opposite of the flywheel)
- Mount (assembly foot, flywheel side)
- Disassembling and assembling the crankshaft speed sensor (fastener elements)
- Disassembling and assembling the crankshaft speed sensor (fasteners)
- Disassembling and assembling the crankshaft speed sensor (fasteners)
- Disassembling and assembling the camshaft speed sensor (ancillaries)
- Disassembly and refitting of the intake air pressure/temperature sender
- Fastener elements (wiring bundle)
- Fastener elements (wiring bundle)
- Fastener elements (wiring bundle)
- Support plate (on the charge air pipe)
- Support (wiring harness)
- Temperature sender (coolant)
- Fitting the pressure transducer (fuel pressure / lubricant oil pressure)
- Relay (heater, thermo-starter, glow plugs)
- Connector cable (relay – alternator)
- Connector cable (relay – heater)
- Protective cap (relay)
- Heater (connector line)
- Check the seal of the cooling system
- Differential pressure sender (diesel particulate filter)
- Differential pressure sender (diesel particulate filter)
- Temperature sender (upstream of the SCR catalytic converter)
- Temperature sender (ahead of and after diesel oxidation catalytic converter)
- Temperature sender (exhaust gas)
- Temperature sender (inlet air and ambient air temperature)
- V-Band clamp.
- VBand clamp (4″ exhaust pipe)
- VBand clamp (turbocharger)
- Mount (exhaust gas back-pressure sensor)
- Engine coolant replacement
- Fan
- Bloccaggio grani ventola
- Cooler
- Complete radiator pack
- Compensation tank
- Intercooler, gearbox oil and fuel exchangers and condenser
- Air filter cartridge
- Air filter container
- Fuel pre-filter
- Draining the fuel tanks
- Diesel fuel tank
- Fuel tank mount
- Auxiliary tank
- Auxiliary fuel tank mount
- Air compressor
- Air compressor disassembly
- Starter motor
- DOC (diesel oxidation catalyst) catalytic converter
- Disassembling the DOC (diesel oxidation catalyst) catalytic converter
- Exhaust silencer
- AdBlue tank
- AdBlue pump module
- AdBlue Connection Backflow – Inlet pipes
- AdBlue 2 way solenoid valve
D0 – Transmission
- Removing pump drive gear
- Removing and dismantling countershaft
- Removing and dismantling main shaft
- Removing shift system (manual)
- Removing shift system (IRS)
- Removing oil supply
- Removing and dismantling hydraulic shift system (IRS)
- Removing the pressure regulator
- Removing and dismantling crawler gear shift and main clutch
- Removing and dismantling front wheel drive
- Removing and dismantling hydraulic shift system
- Removing lubrication pressure relief valve
- Removing the clutches from the clutch housing
- Removing and dismantling bearing cover
- Removing the clutch housing from the transmission housing
- Changing the transmission oil
- Torsionally flexible coupling and flywheel
- Connector housing
- Separating the gearbox housing from the rear gearbox housing
- Separating Powershift clutch housing from gearbox housing
- Workshop Equipment
- Dismantling transmission housing
- Assembling clutch housing
- Assembling transmission housing
- Separating rear axle from main transmission
- Removing input shaft
- Removing clutch housing from transmission housing and dismantling it
- Mounting clutch housing to transmission housing
- Installing input shaft
- Installing oil supply
- Adjusting crawler gear shift system
- Mounting main transmission to rear axle
- Assembling clutch (K2/K1)
- Assembling clutch (K4/K3)
- Assembling clutch (K5/KR)
- Installing clutches and mounting bearing cover
- Mounting and assembling hydraulic shift system
- Installing lubrication pressure relief valve
- Assembling the transmission housing
- Assembling and installing countershaft
- Installing main shaft
- Installing the shift system (IRS)
- Installing shift system (manual)
- Attaching the control unit (TUC)
- Assembling main clutch
- Installing main clutch and crawler gear shift system
- Assembling and installing front wheel drive
- Assembling and mounting pump drive
- Installing the pressure regulator and speed transmitter
- Assembling and installing hydraulic shift system (IRS)
- Mounting the clutch housing onto the transmission housing
- Installing input shaft
- Installing oil supply
- Adjusting crawler gear shift system
- Closing components
- Mounting the electronics and the control unit
- Attaching the control unit (TUC) (variant 1)
- Installing the TPT cable (variant 1)
- Attaching the control unit (TUC) (variant 2)
- Installing the TPT cable (variant 2)
- Attaching the control unit (TUC) (variant 3)
- Installing the TPT cable (variant 3)
- Attaching the control unit (TUC) (variant 4)
- Installing the TPT cable (variant 4)
E0 – Rear axle
- Instruction for bleeding the brakes
- Rear axle
- Disassembling the axle funnel
- Dismantling the brake
- Dismantling the differential
- Removing PTO gear
- Dismantling the oil supply
- Dismantling the linkage
- Pre-assembling the rear axle housing
- Assembling the linkage
- Assembling the oil supply
- Assembling the control unit
- Assembling the valve block
- PTO gear assembly
- Assembling the PTO shaft coupling
- Assembling PTO shaft shift unit
- Assembling the differential
- Assembling the brake
- Setting the rear wheel brake
- Fitting the axle housing
- Attaching complete rear axle to the transmission casing
F0 – Front axle
- General information
- Safety information
- Special tools
- Troubleshooting
- Front axle
- Carrier with rear axle
- Front axle carrier
- 4WD shaft cover
- 4WD shaft
- Under-sump reinforcement
- Pinion seal flange
- Steering cylinder assembly
- Planetary reduction gearbox unit
- Wheel hub unit (without service brake)
- Wheel hub and brake assembly
- Beam assembly
- Carrier assembly
- Differential carrier assembly (Limited Slip)
- Differential carrier assembly (Wet Clutch)
- Differential assembly
- Differential assembly (wet clutch)
- Pinion assembly
- Toe-in/steering angle
- Post-assembly tests
- Safety precautions
- Oil Draining Mandatory Procedure
- Pivot brackets
- Stub axle and steering sensor
- Steering cylinders
- Differential assembly
- Conical pinion
- Planetary reduction gearbox and steering knuckle housing
G0 – Bodywork – Cab – Platform
- Cab
- Right hand cab access steps
- Engine hood
- Battery mount
- Front mudguards
- Mat
- Under-seat mat
- Right hand rear pillar cover
- Left hand rear pillar cover
- Right hand control console
- Left hand console
- Instrument cluster
- Instrument cluster
- Cab roof panel trim
- Windscreen wiper electric motor
- Door handle
- Active carbon filter
- Driver seat
- Passenger seat
- Empty and charge the air conditioning system
- A/C unit
- Air conditioning compressor
- A.C. Electronic Control Unit replacement
- Clutch pedal
- Brake pedals
- Electronic throttle control
- Disassembling the electronic throttle control
- Steering wheel
- Master cylinder
- Steering column
H0 – Hydraulic system
- Hydraulic block for braking system
- “Load Sensing” variable displacement pump
- Power steering
- Tightening the hydraulic power steering unit fastener screws
- Brake system accumulator
- Front hydraulic distributor
- Disassembly of the rear distributor unit (1/2)
- Disassembly of the rear distributor unit (2/2)
- Front axle suspension solenoid valve block.
- Rear ancillary distributor
- Brake control valve
- Trailer air braking valves
- 939420 – Tie-rod installation on brake valve (27/09/2012)
- Air tanks
- Air braking system air filter
- Front lift control valve
L0 – Electrical system
- Electronic throttle control sensor
- Front lift position sensor
- Radar
- Inductive position sensor
- Front suspension position sensor
- 35 Bar sensor
- Air filter clogged sensor
- Clutch pedal sensor
- Brake control switch
N0 – Front lift
- Front lift
R0 – Rear lift
- Lift cylinders
- Fitting the lifter
- 3-point linkage
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Tow hook
V1 – AFTERMARKET KITS
- Installation of the cab pillar filter frames kit (p.n. 9.AB386.91.0)
- Installation of the connector’s cover kit
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- Location – ECUs
- HLHP (Service Cab) Control Unit
- HLHP ECU (Service Controller Body)
- Transmission Control Unit
- Engine Control Unit – ECU
- Electronic Control Unit For Remote Controls
- Air Conditioning Control Unit
- Antenna Agrosky AGI4
- BDS Control Unit
- CTM/AM55 Control Unit
- A – Engine start and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Power
- S002 – Starter
- S003 – Engine control
- S004 – Emissions control system
- S005 – Front lights
- S006 – Work lights
- S007 – Front work lights
- S008 – Sidelights and rear lights
- S009 – Turn indicators
- S010 – Internal illumination
- S011 – Roof lights
- S012 – Defrost and wipers
- S013 – Horn
- S014 – Mirror adjustment
- S015 – Radio
- S016 – Power sockets and accessories
- S017 – Air conditioning
- S018 – Front lift
- S019 – Rear lift
- S020 – Braking system
- S021 – Trailer brake
- S022 – Transmission
- S023 – ARS transmission
- S024 – Power take off (PTO)
- S025 – Isobus
- S026 – AUX CAN line
- S027 – Vehicle CAN line
- S028 – Agrosky
- S029 – Instrument panel, work display
- S030 – Front axle
- S031 – Front loader
- S032 – Distributors
- S033 – CAN Autoguidance
- S034 – CAN Engine
- S035 – CAN Distributors
- S036 – CAN Nox
- S037 – CAN Serial
Wiring harnesses
- Wire colour reference table
- 0.012.4029.4/30 – Battery wiring
- 0.012.4030.4 – Front PTO
- 0.014.1567.4/30 – Front wiper motor – opening windscreen version
- 0.015.4257.4/10 – Front PTO sensor, USA
- 0.016.8489.4 – Engine brake
- 0.017.0496.4/10 – H9 lower front work lights
- 0.017.0497.4/30 – H9 bottom rear lights
- 0.017.8425.4/10 – Trailer socket, EU
- 0.017.8426.4 – Trailer socket, USA
- 0.017.9761.4/20 – Distributors 6/7
- 0.017.9762.4/10 – Distributors 1-5
- 0.018.2800.4 – Hydraulic trailer braking
- 0.019.2379.4/20 – Front arm lights
- 0.019.2380.4/50 – Hazard warning lights switch (USA)
- 0.019.2571.4/10 – ISO 11786
- 0.019.3659.4/30 – i-Monitor (Base version)
- 0.019.4559.4/10 – H9 rear work light (service)
- 0.019.4689.4/30 – H9 rear work lights on cab roof
- 0.019.4914.4/30 – LED rear work lights on cab roof
- 0.019.5311.4/10 – Automatic A/C system
- 0.019.9825.4/10 – Antenna – Inertial SRC40
- 0.019.9829.4/30 – Agrosky SR10 antenna
- 0.020.1009.4 – Front arm lights (USA)
- 0.020.1026.4/10 – Front turn indicators and lower front work lights (USA)
- 0.020.8190.4 – Semi-automatic shift system (ARS)
- 0.020.8862.4/30 – Roof
- 0.021.0490.4/10 – Trailer ABS
- 0.021.1028.4/10 – Agrosky Adapter
- 0.021.5509.4 – Rear screen defrost
- 0.021.8291.4 – Front LED work lights
- 0.021.8334.4 – LED rear lights
- 0.023.9007.4/20 – Front wiring loom
- 0.023.9008.4/20 – Cowl
- 0.023.9202.4/10 – Front axle steering sensor (Dana)
- 0.023.9203.4/10 – Front axle steering sensor (Carraro – Agrosky)
- 0.023.9204.4/10 – Electrohydraulic steering (Agrosky)
- 0.023.9205.4 – Electrohydraulic controls
- 0.023.9206.4 – Prewiring for external solenoid valve module
- 0.023.9243.4/20 – Front ISOBUS socket
- 0.023.9244.4/20 – Rear ISOBUS socket
- 0.023.9245.4 – Front axle steering sensor (Carraro – Basic)
- 0.023.9248.4 – Viscostatic fan
- 0.023.9250.4/10 – Rear mudguards
- 0.023.9567.4/40 – Engine
- 0.023.9582.4/20 – LED work lights for cab roof
- 0.023.9583.4/30 – H9 work lights for cab roof
- 0.024.1909.4/10 – Engine (LRC)
- 0.024.3197.4/10 – Front axle
- 0.024.4566.4/20 – “Basic” lower fuse box
- 0.024.4567.4/10 – “Plus” supplementary lower fuse box
- 0.024.4569.4 – Roof (for versions without “wolp” light control panel)
- 0.024.4570.4/10 – Battery wiring
- 0.024.4573.4/20 – Rear wiring loom
- 0.024.4577.4 – “Plus S2.2” cab
- 0.024.4582.4/10 – “Plus S1.2” cab
- 0.024.4613.4/10 – “Full 1” supplementary lower fuse box
- 0.024.4614.4 – Jump start terminal board
- 0.024.4621.4 – Work lights and rotating beacon switches
- 0.024.4622.4/20 – “Full 2” supplementary lower fuse box
- 0.024.4632.4/20 – Engine brake and ABS socket
- 0.024.4703.4 – “Wolp” lights control panel
- 0.024.5401.4/10 – Front loader
- 0.024.5402.4/50 – Isobus and Agrosky wiring loom (cab S2.2)
- 0.024.5403.4/50 – Isobus and Agrosky wiring loom (cab S1.2)
- 0.025.3789.4/20 – Control satellite pod
- 0.025.3790.4/20 – Control satellite pod + “PowerCom” joystick
- 0.025.5687.4 – i-Monitor
- 0.026.3703.4 – AdBlue quality sensor
- 0.026.5865.4/20 – Front loader (mechanical)
- 0.026.5959.4 – Transmission oil filter clogging pressure switch
- 0.026.6197.4 – iMonitor X25
- 0.026.6351.4 – Two-speed PTO
- 0.027.4403.4/20 – Console 1.2 MR
- 0.027.4404.4/10 – Console 2.2 MR
- 0.027.4405.4/20 – Powertrain TPT MR
- 0.027.4406.4 – Basic TPT fuse box, MR
- 0.027.4697.4 – “Full 2” supplementary lower fuse box MR
- 0.027.4698.4 – PLUS TPT fuse box, MR
- 0.027.4699.4 – “Full 2” supplementary lower fuse box TPT MR
- 0.027.5538.4 – License plate light
- 0.027.6393.4/10 – Hydraulic trailer braking (MR)
- 0.027.6452.4 – Pneumatic trailer braking wiring loom adapter
- 0.027.6505.4 – WABCO TPT MR
- 0.030.7216.4 – PCP adapter cable
- 0.030.9623.4 – Lateral lights
- 0.031.4657.4 – Turn indicator adapter cable
- 0.032.8553.4 – Cable for provision for Stoll
- 0.033.8944.4 – TOP LED front lights adapter
- 04422324.4/10 – ISO 11786 socket
- 04436707/10 – Flashing beacon
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
B0 – ENGINE
- Deutz AG engine oil specifications
C0 – ENGINE ACCESSORIES
- SERVICE NEWS – DEF Unit – Wrong level indication
- Possible Dust entry at air duct sleeve
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
D0 – TRANSMISSION
- Improved brake control units on ZF rear axles
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- MIRROR SUPPORT BREAKAGE
- Brake booster pump internal damage
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- SERVICE NEWS – Series 6 PS / TTV – noises from orbitrol
- SERVICE NEWS – HPT – Front axle suspension – Damaged 2.8l accumulator
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- L0 – ELECTRIC AL SYSTEM
