Document overview
Workshop Manual for LAMBORGHINI R6.160.4 T4i VRT → WSXV810200LL50010 from the R6 VRT (STAGE 3B) family. Digital PDF in English with 2,115 pages.
The corresponding English table of contents contains 57 sections and 572 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: LAMBORGHINI
- Family: R6 VRT (STAGE 3B)
- Model: R6.160.4 T4i VRT
- Starting serial number: WSXV810200LL50010
- Document type: Workshop Manual
- Language: English
- Pages: 2,115
- File size: 220.08 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match LAMBORGHINI R6.160.4 T4i VRT → WSXV810200LL50010.
Complete table of contents
Introduction
- Tightening torques
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Motor description – construction type
- Engine description – Images of engine
- Engine description – Lubricant oil diagram
- Engine description – Fuel circuit diagram
- Engine description – Coolant diagram
- Engine description – Exhaust gas recovery
- Engine description – Exhaust gas after-treatment
- Engine description – Electrical/electronic system
- Use – Environmental conditions
- Use – First start-up
- Usage – Starting procedure
- Usage – Controlling engine operation
- Use – exhaust gas after-treatment systems
- Usage – Active regeneration
- Usage – Passive regeneration
- Use – Stop procedure
- Operating materials – lubricant oil
- Operating materials – Fuel
- Operating materials – Coolant
- Fluids – SCR reduction agent
- Maintenance – Maintenance schedule
- Care and maintenance work – Lubricant oil system
- Care and maintenance work – Fuel distribution system
- Care and maintenance – SCR
- Care and maintenance work – Cooling system
- Care and maintenance work – Engine cleaning
- Care and maintenance work – Intake system
- Care and maintenance work – Belt transmissions
- Care and maintenance – Adjustments and settings
- Care and maintenance work – Electrical system
- Malfunctions – Malfunction table
- Faults – Engine management
- Transport and storage – Transport
- Transport and storage – Transport and storage
- Technical data – Engine data and adjustment data
- Technical data – Tools
Engine accessories
- Pressure transducer (L3)
- Pressure sensor (L3)
- Temperature sender (L3)
- Temperature sender (L3)
- Temperature sender (L3)
- Speed indicator (L3)
- NOx sensor (L3)
- NOx sensor (L3)
- Temperature sender (L3)
Transmission
- Transmission
- Rear PTO
Rear axle
- Rear axle
Front axle
- Front axle
- Front axle
- Front axle
Bodywork – Cab – Platform
- Air conditioning system
- Air conditioning system
Hydraulic system
- Hydraulic System
- Ancillary utility distributor – 8-way version
- Ancillary utility distributor – 10-way version
- Variable displacement pump
- Variable displacement pump (60cc/rev)
- Steering gear pump
- Ancillary utility distributor – Version for front lift
- Power steering
- Braking system
- Master cylinder
- Servo-brake valve for front axle
- Hydraulic trailer braking system – Italy version
- Hydraulic trailer braking system – Export version
- Compressor
- Pressure limiting valve
- Trailer air braking valve (2-way)
- Trailer air braking valve (1-way)
- Trailer air brake boost solenoid valve
- Trailer parking brake control solenoid valve
- Quick pressure release valve
- Hydraulic front axle suspension
- Front suspension assembly / INTEGRALL
Calibrations and electronic diagnosis
- Diagnostic sockets and connections
- ECU interrogation
Diagnostic tools
SDF Analyser
- SDF Analyser
Serdia 2010
- Safety-Hints
- Common Hints
- Common Hints – Start and Communication
- Common Hints – Disposability
- Introduction
- Error Hints (FAQ)
- Connection establishment
- Software handling
- Software handling – Topper elements
- Global Programfunctionality – Dataset management
- Global Programfunctionality – Error memory
- Global Programfunctionality – Graphical display
- Global Programfunctionality – Program adjustments
- UseCases EMR4
- Engine settings
- Adjustments engine speed – acceleration pedal
- CRT – TIER4 interim
- DPF – Burner – TIER4 interim
- SCR – TIER4 interim
- SCR service routines
- DPF service routines
- Service Routines DPF (DOC/SCR)
- Service-Cases
- Other
- UseCases EMR3
- UseCases EMR2
- Programm options
Diagnostic tool screens
- Monitor – Main menu
- Monitor – Transmission
- Monitor – PTO
- Monitor – ASM
- Monitor – Lift
- Monitor – Suspension
- Monitor – System
- Monitor – CAN
- Monitor – Distributors
- Monitor – Engine
- Monitor – Air conditioner
- Monitor – Park Brake
- Test – Main menu
- Test – Transmission
- Test – PTO
- Test – ASM
- Test – Lift
- Test – Suspension
- Test – System
- Test – CAN
- Test – Distributors
- Test – Engine
- Test – A/C system
- Alarms menu
- PLA2 armrest diagnostics (software version 1.0.00)
Commissioning and calibrating the tractor
- Commissioning – Introduction (HLHP software version SC155AE)
- Calibration – Main menu
- Calibration – Transmission
- Calibration – PTO
- Calibration – ASM
- Calibration – Lift
- Calibration – Suspension
- Calibration – System
- Calibration – Distributor
- Calibration – Engine
- Calibration – A/C system
- Calibration – Park Brake
- Calibration – Agrosky
- Calibration – MR-D cab
ECU alarms
Engine alarms
- Engine ECU Alarms: SPN 000016-000175
- Engine ECU Alarms: SPN 000190-001188
- Engine ECU Alarms: SPN 001231-003520
- Engine ECU Alarms: SPN 003532-005763
- Engine ECU Alarms: SPN 520521-523632
- Engine ECU Alarms: SPN 523633-523918
- Engine ECU Alarms: SPN 523919-524030
- Engine ECU Alarms: SPN 524031-524108
- Engine ECU Alarms: SPN 524109-524267
Transmission alarms
- Transmission ZF ECCOM alarms
Armrest alarms
- PLA_2 Armrest Alarms List
HLHP alarms
- HLHP2 ECU alarms
AC system alarms
- Manual Air Conditioner Alarms
- Automatic Climate control unit alarms list
EPB Alarms
- EPB alarms list
Electronic battery master switch alarms
- Alarm List, Electronic Battery Master Switch
Electrohydraulic control valve alarms
- Distributors alarms
Method of intervention
- Tools for engine disassembly and reassembly
- Workshop tools for engine disassembly and reassembly (Lv.2)
B0 – Engine
- Assembly and disassembly of the piston cooling nozzles (L3)
- Replacing the starter ring gear on the flywheel (L3)
- Fitting and removing counterweight drive system, checking (L3)
- Assembly and disassembly of the crankshaft (L3)
- Crankshaft check (L3)
- Check the endfloat of the crankshaft (L3)
- Fitting and removing crankshaft bearings (L3)
- Check the crankshaft bearings (L3)
- Assembly and disassembly of the connecting rod drum (L3)
- Connecting rod drum check (L3)
- Disassembly and assembly the cylinder head (fastening elements) (L3)
- Measuring piston protrusion (L3)
- Disassembly and assembly of the gear box (L3)
- Disassembly and assembly of the gear box (L3)
- Assembly and disassembly of the camshaft (L3)
- Check the camshaft (L3)
- Assembly and disassembly of the distribution valve (L3)
- Assembly and disassembly of the control elements (L3)
- Disassembly and completion of the pilot unit (L3)
- Removal and refitting of the crankcase breather
- Removal and refitting of the crankcase breather
- Removing and fitting breather pipe (crankcase breather)
- Replacing crankshaft ring seals
- Fitting/removing shaft sleeve from crankshaft
- Removal and refitting of the front cover (fixing elements)
- Disassembly and assembly of the lubricant oil sump (lubricant oil sump-plate)
- Removing and fitting lubricant oil sump (heavy version)
- Removal and refitting of the flywheel (fixing elements)
- Removal and refitting of the flywheel (fixing elements)
- Compression test
- Removal and refitting of the cylinder head cover
- Closing components
- Check and adjust valve clearances
- Removing and fitting the oil radiator (fastener elements)
- Removal and refitting of the lube oil cooler housing
- Closing components
- Disassembly and assembly of the fuel control unit (fastening elements)
- Disassembly and assembly of the fuel control unit (fastening elements)
- Fitting and removing the high pressure pump (fastener elements)
- Removal and refitting of the injectors
- Removal and refitting of the injectors
- Removing and fitting the fuel delivery pump (fastener elements)
- Closing components
- Closing components
- Removal and refitting of the common rail
- Removal and refitting of the charge air duct
- Removal and refitting of the charge air manifold
- Removal and refitting of the heater
- Removing and fitting the heater
- Removal and refitting of the water pump
- Removing and fitting the coolant pump (fastener elements)
- Actuating elements
- Removal and refitting of the thermostat
- Testing the thermostat (after removal)
- Removal and installation of the thermostat housing
- Removing and fitting the thermostat housing (fastener elements)
- Hole blanking screw
- Port
- Removal and refitting of the belt tensioner (ribbed V-belt, level 1)
- Removal and refitting of the belt tensioner (ribbed V-belt, level 1)
- Removing and fitting the mounting plate (ribbed V-belt, level 1)
- Removing and fitting the fan mount (fastener elements)
- Removal and assembly of the fan support
- Removal and assembly of the fan support
- Fastening elements
- Mount (cylinder head, exhaust gas recovery, coolant pipe)
- Pipe (burner, exhaust gas back-pressure sensor)
- Removal and refitting of the turbocharger
- Removal and refitting of the lubricating oil pipe (exhaust gas turbocharger)
- Removal and refitting of the lubricating oil pipe (exhaust gas turbocharger)
- Removal and refitting of the lubricating oil return pipe (exhaust gas turbocharger)
- Removal and refitting of the V-belt pulley
- Removal and refitting of the V-belt pulley
- Disassembly and assembly of the connector box
- Disassembly and assembly of the connector box
- Mount (exhaust gas back-pressure sensor)
- Replacing the tensioner pulley
C0 – Engine accessories
- Oil measuring device
- Sleeve
- Cover
- Belt drive
- Engine suspension
- Fuel prefilter
- Fuel filter
- Removal and refitting of fuel lines (fuel lift pump – pilot block)
- Removing and fitting the fuel pipe (fuel control block – high pressure pump)
- Fuel pipe (fuel delivery pump, fuel filter, fuel control block, rail, cylinder head)
- Removal and installation of the exhaust pipe (auxiliaries)
- Disassembly and assembly of the alternator (ribbed V-belt, level 1).
- Disassembly and assembly of the alternator (ribbed V-belt, level 1).
- Removing and fitting the starter (fastener elements)
- Shield plate
- Components
- Components
- Fastening elements
- Removing and fitting the camshaft speed sensor (ancillaries)
- Mount (relay)
- Temperature sender
- Covering case
- Covering case
- Removing and fitting the NOx sensor
- Fitting and removing the temperature sender (diesel oxidation catalytic converter)
- Closing components
- Closing components
- Closing components
- Shield plate
- SCR exhaust gas temperature sensor
D0 – Transmission
- Changing the transmission oil
- Removal of transmission
- Disassembly of the clutch control block
- Disassembly of the system control block
- Disassembly of the pump
- Separation of the transmission halves
- Disassembly of the intermediate housing
- Disassembly of the front wheel drive
- Disassembly of clutch KV/KR and double gear
- Disassembly of clutch KV
- Disassembly of clutch KR
- Disassembly of the output gear
- Disassembly of the input shaft (hydrostatic unit)
- Disassembly of the central shaft (clutch KV/KR)
- Disassembly of the intermediate gear
- Disassembly of the multi-disk brake (BG)
- Disassembly of the drum selector gear (planetary transmission)
- Disassembly of the ring gear P4/BG and clutch K3/K4
- Disassembly of planetary drive P4
- Disassembly of the central shaft
- Disassembly of clutch K1/K2
- Disassembly of planetary drive P3
- Disassembly of planetary drive P2
- Disassembly of planetary drive P1
- Disassembly of the hydrostatic unit
- Reassembly of the clutch housing
- Reassembly of the hydrostatic unit
- Reassembly of the drum selector gear (planetary transmission)
- Reassembly of planetary drive P1
- Reassembly of planetary drive P2
- Reassembly of planetary drive P3
- Reassembly of clutch K1/K2
- Reassembly of the central shaft
- Reassembly of planetary drive P4
- Reassembly of clutch K3/K4 and ring gear P4/BG
- Reassembly of the multi disk brake (BG)
- Reassembly of the intermediate housing
- Reassembly of the input shaft (hydrostatic unit)
- Reassembly of the intermediate gear
- Reassembly of the central shaft (clutch KV/KR)
- Reassembly of the output gear
- Reassembly of the pump
- Reassembly of clucth KV/KR
- Reassembly of clutch KV
- Reassembly of clutch KR
- Reassembly of the front wheel drive
- Joining of the preassembled transmission halves
- Setting of the axial play drum selector gear/quill shaft (KV/KR) – Axial play= 0.20 … 0.40 mm
- Setting of the axial play of the KV/KR bearing – Axial play= 0.00 … 0.08 mm
- Setting of the axial play of the double gear bearing – Axial play= 0.00 … 0.08 mm
- Setting of the axial play of the front wheel drive – Axial play= 0.025 … 0.1 mm
- Reassembly of the system control block
- Reassembly of the clutch control block
- Reassembly of the speed and inductive sensor
- Pump Drive flange
- Disassembly of the Pump Drive flange
- Adjusting bevel gear set ( … <- )
- Adjusting bevel gear set ( -> … )
- Removing the rear pinion
- PTO clutch
- Disassembling PTO control clutch
- Rear power take off unit
- Disassembling the rear power take off unit
- Adjustment of selector sleeve position
- Adjusting the handbrake device
E0 – Rear axle
- Bleeding the braking circuit
- RH rear wheel carrier
- LH rear wheel carrier
- Disassembly of LH/RH rear axle
- Adjustment of rear half-shaft bearings
- Disassembly of the planet carrier
- Rear differential
- Disassembly of the rear differential
- Rear axle brake discs and braking assembly
- Renewal of brake seals
- Adjusting the EPB – Bowden assembly
- Rear brakes
F0 – Front axle
- Troubleshooting
- Toe-in/steering angle/assembly tests
- Steering cylinders assembly
- Axle shaft assembly
- Differential assembly – carrier
- Differential disassembly – ML version
- Differential disassembly – LS version
- Checking the bevel gear pair
- Flange assembly
- Bevel pinion assembly
- Planetary reduction gear assembly
- Planetary reduction gear assembly
- Wheel hub assembly
- Brake assembly
G0 – Bodywork – Cab – Platform
- Air conditioning system diagnosis
H0 – Hydraulic system
- LS variable displacement pump filter
- Tightening the hydraulic power steering unit fastener screws
L0 – Electrical system
- Steering position sensor assembly
- Tightening torques for nuts and bolts of electrical connections
R0 – Rear lift
- Lift cylinders
- Position sensor bush
- Lift draft sensor
- Lift position sensor
- Calibrating position sensor
- Tightening lift mount fasteners
S0 – Wheels
- Wheel nut/screw tightening torques
V0 – Ballast – towing hitches
- Tightening Torques for Tow Hitches
- Standard fastener hardware: Tightening torque/Tension forces
V1 – AFTERMARKET KITS
- Installing air conditioning kit in S2 cabs
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- 2.8519.205.0 – HLHP control unit
- 2.8519.154.0/20 – Transmission control unit
- 02959607 – Engine control unit
- Main power relay switch (TGC/RME-SA1)
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights
- G – Interior lights
- H – Electrical and manual controls
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, flasher units and timers
- N – Electric motors and actuators
- O – Resistors, rheostats, diodes and diode boards
- P – Various services
- R – Diagnostics
- T – Power supply points (+15 o +30)
Systems
- S001 – Electronic engine governor
- S002 – Starter
- S003 – Preheating
- S004 – AdBlue
- S005 – Transmission
- S005A – Transmission – Version with performance steering
- S006 – Front axle suspension
- S007 – Instrument panel
- S008 – Lights – Version without front lift
- S009 – Lights – Version with front lift
- S010 – Turn indicators
- S011 – Work lights
- S012 – ISO 11786
- S013 – Manual air conditioner
- S014 – Automatic air conditioning
- S015 – +15 Positives
- S016 – +30 Positives
- S017 – CAN BUS Line – Standard version
- S017A – Visual guidance Can Bus line – Version without ISO11783
- S017B – ISO11783 Can Bus line
- S017C – ISO11783 Can Bus line – Version with visual guidance
- S017D – ISO11783 Can Bus line – Version with assisted steering
- S017E – ISO11783 Can Bus line – Version with performance steering
- S018 – PTO
- S019 – Front and rear lifts
- S020 – Brakes
- S021 – Hydraulic trailer braking
- S022 – Hydraulic distributors
- S023 – Windscreen wipers
- S024 – Radio
- S025 – Accessories
- S026 – Diagnostics
- S027 – Agrosky – Version with visual guidance, without ISO11783
- S028 – ISO11783
- S028A – ISO11783 – Version with visual guidance
- S028B – ISO11783 – Version with assisted steering
- S028C – ISO11783 – Version with performance steering
- S029 – Lights – Version without front lift (U.S.A.)
- S030 – Lights – Version with front lift (U.S.A.)
- S031 – Turn indicators (U.S.A.)
- S032 – Work lights (U.S.A.)
- S033 – +15 Positives (U.S.A.)
- S034 – +30 Positives (U.S.A.)
- S035 – PTO (USA)
- S036 – Brakes (USA)
Wiring harnesses
- 0.012.2018.4/20 – License plate light
- 0.012.4029.4/30 – Battery negative
- 0.014.0007.4/20 – Lights selector switch
- 0.015.3974.4/10 – Front axle suspension
- 0.015.5429.4/20 – Front lift control
- 0.016.0642.4/20 – Rear LH lower work light on cab – Xenon version
- 0.016.0642.4/20 – Rear RH lower work light on cab – Xenon version
- 0.016.0650.4/10 – RH front supplementary work light on arm – Xenon version
- 0.016.0650.4/10 – LH front supplementary work light on arm – Xenon version
- 0.016.8489.4 – Trailer air brake boost solenoid valve
- 0.016.8489.4 – Trailer parking brake solenoid valve – Version with air braking
- 0.017.0164.4 – Rear camera
- 0.017.0496.4/10 – Supplementary RH front work light on arm
- 0.017.0496.4/10 – Supplementary LH front work light on arm
- 0.017.0497.4/20 – Rear RH lower work light on cab
- 0.017.0497.4/20 – Rear LH lower work light on cab
- 0.017.8425.4/10 – Rear trailer socket
- 0.017.8426.4 – Rear trailer socket (U.S.A.)
- 0.017.8887.4/10 – ISO 11783 – Front line
- 0.017.9761.4/10 – Distributors D6-D7
- 0.018.2800.4 – Hydraulic braking
- 0.018.8803.4/10 – Battery positive terminal
- 0.018.9843.4/20 – ISO 11783 – Rear line
- 0.019.0059.4/20 – Roof
- 0.019.2378.4/40 – LH mudguard
- 0.019.2378.4/40 – RH mudguard
- 0.019.2379.4/20 – Front RH lower work lights on cab
- 0.019.2379.4/20 – Front LH lower work lights on cab
- 0.019.2380.4/30 – Hazard warning lights switch (USA)
- 0.019.2571.4/10 – ISO 11786
- 0.019.2617.4/70 – ISO 11783 – Cab line
- 0.019.3652.4 – Side instrument cluster
- 0.019.3655.4/10 – RH transmission
- 0.019.3656.4 – LH transmission
- 0.019.3658.4/20 – Agrosky solenoid valve
- 0.019.3659.4/10 – On-board monitor – Armrest
- 0.019.4559.4/10 – Rear service work light
- 0.019.4585.4 – Fuses and relays
- 0.019.4688.4/10 – Front top work lights on cab
- 0.019.4689.4/20 – RH rear work lights on cab roof
- 0.019.4689.4/20 – Rear work lights on cab roof
- 0.019.4848.4/10 – Manual A/C system
- 0.019.4913.4/10 – Front top work lights on cab – LED version
- 0.019.4914.4/20 – RH rear work lights on cab roof – LED version
- 0.019.4914.4/20 – LH rear work lights on cab roof – LED version
- 0.019.5311.4/10 – Automatic A/C system interface
- 0.019.5518.4/10 – Automatic A/C system
- 0.019.9825.4/10 – Agrosky antenna (Assisted Steering)
- 0.019.9826.4/30 – Agrosky
- 0.019.9827.4/10 – Front work lights on cab roof – LED version with Agrosky
- 0.019.9828.4/10 – Front work lights on cab roof – Version with Agrosky
- 0.019.9829.4/20 – Agrosky antenna (Visual guidance)
- 0.020.1005.4 – Solenoid valve for condenser
- 0.020.1026.4/10 – LH front supplementary work light on arm – USA version
- 0.020.1026.4/10 – RH front supplementary work light on arm – USA version
- 0.020.2565.4 – AdBlue
- 0.020.3254.4 – Front LH lower work lights on cab
- 0.020.3254.4 – Front RH lower work lights on cab
- 0.020.3427.4 – Viscostatic fan
- 0.020.3530.4 – Engine hood
- 0.900.0816.0 – Front PTO
- 0.900.2092.9 – ZF transmission
- 04217216 – Preheating relay power supply
- 04218383 – Preheating
- 04436707 – LH rotating beacon
- 04219348 – Engine
- 04436707 – RH rotating beacon
- 04502029 – Fuel injectors
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- SDF Parts and SDF Service DVV 04/2014, version 26
- New function: Download PDF manuals
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
- Service and Spare Parts – 2017 Subscription
- SDF Parts and SDF Service DVDs 05/2014 version 25
- SDF Parts and SDF Service DVDs 03/2013 version 24
- DiagnosiS EMR 4 – Serdia 2010
B0 – ENGINE
- Flushing the lubrication circuit
- Deutz AG engine oil specifications
- SerDia 2010 updating license file
C0 – ENGINE ACCESSORIES
- Possible Dust entry at air duct sleeve
- Diagnostic protocol – AdBlue – Float level unit
- AdBlue feed pump cleaning
- AdBlue system trouble shooting
- AdBlue crystallization
- Solid urea deposits in catalytic converter
- NOx sensor (Generation 2.0/2.5)
- Filter and prefilter tool p/n 5.9035.865.0
- AdBlue Float level unit
- AdBlue Anti-Overfilling device
D0 – TRANSMISSION
- Wrong dimension on RPTO stub shaft 21 splines 1-3/8″
- Power Take Off (PTO) cover
F0 – FRONT AXLE
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- Air conditioning with error U90
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Heat exchanger
- Spool valve malfunction
- L0 – ELECTRIC AL SYSTEM
