Document overview
Workshop Manual PDF for LAMBORGHINI R3.80 → ZKDS7002W0TL1001, R3 family. Document language: English; 752 pages.
The corresponding English table of contents contains 36 sections and 245 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: LAMBORGHINI
- Family: R3
- Model: R3.80
- Starting serial number: ZKDS7002W0TL1001
- Document type: Workshop Manual
- Language: English
- Pages: 752
- File size: 117.03 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match LAMBORGHINI R3.80 → ZKDS7002W0TL1001.
Complete table of contents
Introduction
- Tightening Torques
- Tightening torques for nuts and bolts of electrical connections
- Wheel rim to hub screws and nuts tightening torques
- Installation of solenoid valves and cartridge valves
- Pump tightening torques
- Installation of quick couplers
- Units of measurement and conversion factors
- Fixing the steering wheel
- Introduction – Engines
- Identification of the engine type and serial number position, Europe version
- Identification of the engine type and serial number position, EPA version
- Identification of the injection pump type
- Injector type identification
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Engine block technical data – cylinders
- Crankshaft technical data
- Piston technical data – Piston rings
- Connecting rod technical data
- Camshaft technical data – static advance of 13°
- Camshaft technical data – static advance of 16°
- Timing gears technical data
- Counter-rotating weights technical data
- Technical data and dimensions of valves – valve springs
- Technical data and dimensions of cylinder heads – valve guides – valve seats
- Technical data and dimensions of rocker arms – rocker shafts – tappets
- Hydraulic tappets diagram
Transmission
- Transmission
- Rear PTO
Front axle
- Front axle
Hydraulic system
- Gear pump (22.5 cm³)
- Gear pump (11 cm³)
- Gear pump (16 cm³)
- Power steering 80 cm³/rev.
- Power steering 125 cm³/rev.
- Ancillary utility distributor 2-way version
- Ancillary utility distributor 4-way version
- Remote control valve – 6-way version
- Hydraulic lift control valve
- Braking system (without ‘Separate Brake’ valve)
- Braking system (with ‘Separate Brake’ valve)
- Separate-Brakes valve
- Trailer braking valve
Method of intervention
- Clutch housing – assembly
B0 – Engine
- Engine – Preparation before separating the engine from the transmission
- Engine – Preparation for removal
- Preliminary and final operations
- Final engine checks
- Checking engine block
- Crankshaft
- Crankshaft checks
- Flywheel checks
- Renewal of crankshaft rear oil seal
- Pistons and cylinder liners
- Pistons and rings check
- Cylinder liners check
- Check connecting rods – gudgeon pins – rod cap screws
- Camshaft
- Camshaft checks
- Timing gear checks
- Adjusting timing gears backlash
- Valve timing
- Counter-rotating weights
- Overhaul of counter-rotating weights assembly
- Counter-rotating weight checks
- Valves check
- Valve seats check
- Valves sealing check
- Valves adjustment
- Valve guides check and replacement
- Inspecting the rocker arms and rocker shafts
- Cylinder heads
- Heat exchanger removal
- Valve springs check
- Disassembly of the heat exchanger
- Lubrication pump
- Lubrication pump disassembly
- Oil sump
- INJECTION PUMPS, GOVERNOR AND FUEL SUPPLY
- Synchronising injection pumps
- Injectors assembly
- Injectors check
- Checking injectors protrusion – Renewal of copper bushes
- Injection pumps control rod
- Injection pump control rod
- Overhaul of the mechanical governor (standard and with LDA valve)
- Overhaul of the mechanical governor gear
- Electronic governor adjustment
- Installation of mechanical governor drive unit and electronic governor support
- Installation of electronic governor support
- Engine coolant pump
- Thermostatic valve
- Checking the thermostat valve
- Cooling and intake ducts
C0 – Engine accessories
- Starter motor
D0 – Transmission
- Clutch plate
- Clutch thrust bearing
- Primary shaft – Version without Hi-Lo
- Gearbox and shuttle assembly – Complete assembly
- Gearbox and shuttle assembly – 5-speed version
- Removing the gearbox and shuttle assembly – Complete assembly
- Shuttle shaft
- Disassembly of the main shaft
- Disassembly of the secondary shaft
- Gearbox mount and gear selector rods
- Secondary shaft – Version without Hi-Lo
- Removing dual traction output shaft – 4-range version
- Adjustment of the differential – Bevel gear set
- Pump drive PTO – Outer gear
- Pump drive PTO – Inner gear
- PTO output shaft – 2-speed versions
- Groundspeed PTO flange shaft
- P.T.O. Synchro engagement device
- Parking brake
- 4WD engagement device
- Removing pinion – 4-range version
- Disassembly of the PTO clutch
- Removing pinion – 3-range version
- Removing dual traction output shaft – 3-range version
- Clutch housing – Complete assembly
- Range gearbox and rear differential assembly – Complete assembly
- PTO clutch
E0 – Rear axle
- Rear axle brake discs
- Rear axle brake piston
- Planet gear carrier
- Removing right/left hand rear axle
- Removing rear differential
- Braking circuit
- Differential
F0 – Front axle
- Front mount
- Front axle – Complete axle
- Front axle – Adjusting endfloat
- Steering cylinders
- Removing steering cylinders
- Steering knuckle housing and half-shaft
- Adjustment of steering knuckle housing and axle shaft
- PINION-DIFFERENTIAL ASSEMBLY
- Removing bevel gear set
- Adjustment of the bevel gear set
- Disassembly of the differential
- 4WD shaft
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Front brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Brake master cylinders
- Adjustment of the control levers
H0 – Hydraulic system
- Differential locking device adjustment
- Disassembly of the differential locking device
- Pressure relief valve setting
- Power steering disassembly
- Power steering pump
- 4-rear way ancillary utility distributor
- 6-rear way ancillary utility distributor
- Replacing automatic disengagement positioning device 367HDM11S
R0 – Rear lift
- Lift control distributor
S0 – Wheels
- Front wheels – 4WD version
- Rear wheels
- Front wheels – 2WD version
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- Preheating control unit
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights
- H – Electrical and manual controls
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, flasher units and timers
- N – Electric motors and actuators
- P – Various services
- T – Power supply points (+15 o +30)
Systems
- S001 – Starting and preheating
- S002 – Instrument panel
- S003 – Lights selector switch
- S004 – Lights and work lights
- S005 – Power feed (+15)(+30)
- S006 – PTO
- S007 – PTO – Electrohydraulically controlled version
- S008 – Brakes
- S009 – Accessories
Wiring harnesses
- 0.010.9057.3 – Front lights
- 0.014.9195.4/20 – Preheating
- 0.015.1983.4/10 – Central power
- 0.015.7310.4 – Engine cowl
- 0.016.4111.4/20 – Rear mudguard
- 0.017.0473.4 – Battery negative
- 0.017.0474.4 – Battery positive terminal
- 0.017.4706.4/50 – Central wiring loom
- 0.017.4778.4/20 – Front wiring loom
- 0.017.8950.4/10 – Rear wiring loom
- 0.018.8646.4 – PTO control
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- SDF Parts and SDF Service DVV 04/2014, version 26
- Technical Documentation DVD 03/2010
- New function: Download PDF manuals
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
- Service and Spare Parts – 2017 Subscription
- SDF Parts and SDF Service DVDs 05/2014 version 25
- SDF Parts and SDF Service DVDs 03/2013 version 24
B0 – ENGINE
- Flushing the lubrication circuit
- Deutz AG engine oil specifications
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
D0 – TRANSMISSION
- Double Clutch Failure
- Twisted parking brake lever
F0 – FRONT AXLE
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- Forward-Backward lever Small Plate deformation
- Mechanical PTO selector control
- Rear-view mirror
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- L0 – ELECTRIC AL SYSTEM
