Document overview
Workshop Manual PDF for HURLIMANN XV 115 → ZKDBU60200TH10001, XV (FARMOTION STAGE 3B) family. Document language: English; 1,391 pages.
The corresponding English table of contents contains 48 sections and 474 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: HURLIMANN
- Family: XV (FARMOTION STAGE 3B)
- Model: XV 115
- Starting serial number: ZKDBU60200TH10001
- Document type: Workshop Manual
- Language: English
- Pages: 1,391
- File size: 435.16 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match HURLIMANN XV 115 → ZKDBU60200TH10001.
Complete table of contents
Introduction
- Tightening Torques
- Pump tightening torques
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine accessories
- Technical data: cylinder block
- Technical data: crankshaft
- Technical data: pistons – piston rings
- Technical data: rockers
- Camshaft technical data
- Technical data: timing system gears
- Technical data: counter-rotating masses
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data, rockers – tappets
- Starter motor
Transmission
- Transmission
- Mechanical reverse shuttle kinematic scheme
- Hydraulic reverse shuttle unit
- HML assembly
- Gearbox assembly with HML
- Gearbox assembly with underdrive
- Range and parking brake assembly
- Range control rod and parking brake lever
- Four-wheel drive engagement assembly
Rear axle
- Brakes and rear axle assembly
- Differential unit
Front axle
- ActiveDrive system
- Front axle
- Pinion, differential and differential lock
- Final drive
Bodywork – Cab – Platform
- Changes of the state of matter
- General introduction to the A/C system
- Charging the A/C system
- Air conditioning system – Diagnostics
Hydraulic system
- STEERING/TRANSMISSION pump (11 cm³)
- LIFT/REMOTE VALVES pump (14+11 cm³)
- STEERING/TRANSMISSION pump (16 cm³)
- LIFT/REMOTE VALVES pump (22.5 cm³)
- Electronic lift control valve
- 6-way remote control valve
- Mechanical lift control valve
- Trailer braking valve (ITALY version)
- Trailer braking valve – (Export Version)
- Services solenoid valve assembly
- Power steering valve
Electrical equipment
- FARMotion engine sensors and components
Front PTO
- Front power take-off
- PTO delivery pump
- PTO clutch
- PTO control solenoid valve assy
Calibrations and electronic diagnosis
Diagnostic tools
- D-Tech and diagnostic ports
- SDF SUITE
- D-TECH App
Commissioning and calibrating the tractor
- MIS – Basic procedure
- Commissioning – Purpose of the document
- MIS – Procedure description
- MIS – Basic procedure
- Commissioning – Eeprom re-initialisation
- Commissioning – Tractor Configuration
- Front distributors calibration
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
- Workshop tools for disassembly and reassembly
B0 – Engine
- Workshop tools for engine removal and reassembly
- Tightening procedure for engine components
- Preliminary operations before removing engine from vehicle
- Engine flywheel
- Engine block-gearbox connector flange
- Blow-by oil vapour recovery pipe
- Turbocharger oil pipes
- Turbocharger
- Exhaust manifold
- Thermostat valve
- Checking the thermostat valve
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipes
- EGR manifold
- Disassembly of the EGR manifold
- EGR valve
- Blow-by filter
- Coolant manifold
- Intake manifold
- Oil filter
- Oil heat exchanger
- Engine coolant pump
- Electro-injectors and common rail
- Electro-injectors and common rail
- Cylinder head covers
- Blow-by oil vapour pipe
- Pushrods
- Cylinder heads
- Disassembling the cylinder heads
- Crankshaft pulley and tone wheel
- Crankshaft pulley
- Power take off drive
- Front timing cover
- Rear flange
- Oil sump
- Oil pump
- Counter-rotating masses
- Overhauling counter-rotating masses
- Intermediate gear and timing
- Disassembling pistons and connecting rods
- Disassembling pistons and connecting rods
- Crankshaft
- Cooling jets
- Cylinder sleeves
- Adjusting oil pump gear backlash
- Installing automatic belt tensioner
- Aligning water pump and crankshaft pulleys
- Complete engine
- Engine- separation from the transmission
- A/C compressor belt
C0 – Engine accessories
- Replacing the coolant
- Engine fan
- High pressure fuel pump
- Coolant radiator
- Complete heat exchanger assembly
- Mounting brackets
- Power take off gear backlash adjustment
- Compensation tank
- Intercooler, gearbox oil and fuel heat exchangers
- Air filter
- Air filter elements
- Rigid air filter pipe
- Fuel filter
- Bleeding the fuel circuit
- Fuel prefilter
- Fuel gauge
- Main fuel tank
- Auxiliary fuel pump
- Auxiliary fuel tank
- Starter motor
- Return line
- DOC catalytic converter
D0 – Transmission
- Changing the transmission oil and cleaning the intake circuit filter
- Complete gearbox assembly
- Front gearbox from its rear part
- Front gearbox housing
- Clutch plates
- Thrust plate assembly
- Clutch plate wear check
- Primary shaft (version with range selector unit)
- Primary shaft – Version without HML
- Adjusting endfloat of the secondary shaft gears
- Disassembling secondary shaft – Version with range selector unit
- Secondary shaft – Version without HML
- Range reduction gearbox rod
- Range selector rod
- Gearbox support and gear selector rods
- Dual traction output shaft and groundspeed PTO
- Sprocket
- Differential – Bevel gear set
- Pump drive PTO – internal gear
- PTO input shaft
- PTO output shaft
- PTO output shaft (2 speed + ground speed)
- PTO output flange shaft, 2 speed version
- Ground speed P.T.O. control shaft
- Disassembly of the 4WD engagement device
- 4WD engagement device
- Disassembling the parking brake lever
- Adjusting the parking brake lever
- HML unit
- Planet gear support unit – HML unit
- Clutch assembly
- Rear PTO control clutch
- Disassembling PTO control clutch
- Parking brake
E0 – Rear axle
- Bleeding the braking system
- Disassembling rear axle
- Rear differential
- Removing rear differential
- Right-hand rear axle
- Left-hand rear axle
- Planet gear carrier
- Brake housing
- Rear axle brake piston
F0 – Front axle
- 4WD shaft
- Support with rear axle
- Front axle (4WD)
- Axial play adjustment
- Steering cylinder
- Steering cylinders disassembly
- Pinion-differential assembly
- Differential lock device
- Differential lock device
- Bevel gear pair
- Differential
- Adjustment of the pinion position and bearing preloading
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Complete steering knuckle housing
- Adjusting bearing preload
- Front axle brake discs
- Front axle brake piston
- 4WD shaft (Active Drive)
- Separating engine from front axle carrier (Active Drive)
- Front axle (Active Drive)
- Complete knuckle assembly (Active Drive)
- Steering angle sensor (Active Drive)
- Disassembling the knuckle assembly (Active Drive)
- Steering tie-rod (Active Drive)
- Damper (Active Drive)
- Adjusting end float (Active Drive)
- Steering cylinder (Active Drive)
- Steering knuckle housing and half-shaft (Active Drive)
- Checking free play of upper head (Active Drive)
- Checking free play of lower head (Active Drive)
- Replacing the elastic gaiters (Active Drive)
- Wheel side universal joint (Active Drive)
- Differential side universal joint (Active Drive)
- Cylinder protection (Active Drive)
- Pinion-differential assembly (Active Drive)
- Differential lock (Active Drive)
- Disassembling the front axle differential (Active Drive)
- Adjusting differential (Active Drive)
- Adjusting pinion/crown wheel backlash (Active Drive)
- Adjusting pinion bearings (Active Drive)
- Disassembling the planetary reduction gearbox (Active Drive)
- Front axle brake discs (Active Drive)
- Front axle lower ball joint assembly (Active Drive)
- Assembly and adjustment of front differential (Active Drive)
G0 – Bodywork – Cab – Platform
- Cab
- Cab access steps
- Engine hood
- Right hand side member
- Left hand side member
- Battery mount
- Battery cover
- Cab mat
- Control console
- Dashboard
- Roof panel trim
- Rear windscreen wiper motor
- Door handle
- Door lock
- Door window
- Internal cab anti-pollen filter
- External cab anti-pollen filter
- External rear view mirrors
- Driver seat
- Complete air conditioner unit
- Heater – air conditioner control button panel
- Air conditioning compressor
- Empty and charge the air conditioning system
- Air-conditioning system condenser
- Dehydrator filter – standard version
- Air-conditioning system evaporator
- Cab heating heat exchanger
- Air conditioning system fans
- Condenser fans
- Expansion valve – standard version
- 3-level pressure switch
- Throttle pedal
- Clutch pedal
- Steering wheel
- Brake master cylinders
H0 – Hydraulic system
- Ancillary pump
- Power steering pump
- Oil filter
- Auxiliary utility circuit oil tank
- Power steering
- Power steering disassembly
- Front hydraulic distributor
- Front hydraulic couplers
- Ancillary utility distributor
- Flow regulator for front-mounted hydraulic couplers
- Hydraulic trailer braking unit
- Disassembling the ancillary solenoid valves
- Services solenoid valve assembly
L0 – Electrical system
- Battery
- Alternator
- Engine control unit
- Starter enable switch
- Parking brake switch
- Gearbox input shaft speed sensor
- Air filter clogging pressure switch
- Trailer brake pressure switch
- Engine wiring loom
- Engine wiring loom
- Charge pressure and air temperature sensor
- Electro-injector wiring loom
- Electro-injector wiring loom
- Coolant temperature sensor
- Crankshaft speed sensor
- Preheat relay
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
- Camshaft speed sensor
- Engine air temperature sensor
- Oil temperature sensor
- Clutch switch and sensor
- Speed sensor
- Instrument cluster
- Ignition switch barrel
- Battery master switch button
- Internal cab light
M0 – Front PTO
- Front power take-off
- Front PTO housing, guard
- Disassembling PTO clutch
N0 – Front lift
- Front lift
R0 – Rear lift
- Lift – Complete unit – Version with mechanical lift
- Lift – Complete unit – Version with electronic lift
- Lift disassembly – Complete unit – Version with electronic lift
- Lift disassembly – complete unit – Version with mechanical lift
- Lift cylinder – Version with mechanical lift
- Replacing bushes
- Lift control distributor – Version with electronic lift
- Lift control distributor – Version with mechanical lift
- Disassembling the lift control cylinder – Version with mechanical lift
- Position sensor
- Mechanical draft sensor – Version with mechanical lift
- Mechanical draft sensor disassembly – Version with mechanical lift
- 3-point linkage
S0 – Wheels
- Front Wheels
- Rear wheels
- Steering angle adjustment
- Steering angle adjustment
V0 – Ballast – towing hitches
- Tow hook sled
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- 2.8519.151.0 – Engine ECU
- PTO ECU
- Rear lift control unit
- Front 4-way auxiliary distributor and automatic four wheel drive control unit
- HLHP suspended axle ECU
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Electronic engine throttle
- S002 – Preheating
- S003 – Activation and charging
- S004 – Lights
- S005 – Cab lights
- S006 – Air conditioner
- S007 – Windscreen wipers
- S008 – Radio
- S009 – Rear lift
- S010 – 3-point linkage electronic control
- S011 – Transmission
- S012 – Front remote valves
- S012 – Front distributors (ActiveDrive)
- S013 – Dual traction and differential lock
- S013 – Dual traction and differential lock (ActiveDrive)
- S014 – Power take off (PTO)
- S015 – CAN line and diagnostics
- S015 – CAN line and diagnostics (ActiveDrive)
- S016 – Accessories
- S017 – Instrument cluster
- S018 – Front axle (ActiveDrive)
Wiring harnesses
- Wire colour reference table
- 0.007.7899.3 – Front PTO solenoid valve
- 0.011.2025.4/40 – Electronic rear lift
- 0.011.7711.3 – Oil regulator valve block pressure switch
- 0.011.7840.4 – Rotating beacon
- 0.011.9828.3 – Cab earth
- 0.012.0101.4 – Electro-hydraulically controlled 3-point linkage
- 0.012.2103.3 – Hydraulic trailer braking
- 0.013.6326.4 – ROPS rotating beacons
- 0.013.6327.4 – Rotating beacon socket
- 0.015.0070.4 – Solenoid valves
- 0.015.3160.4 – Platform ground
- 0.016.0328.4 – Battery master switch ground
- 0.016.0561.4 – Work light
- 0.016.0767.4/10 – Air conditioner
- 0.016.0771.4 – Headlights on cab
- 0.016.6292.4 – Adapter for position sensor
- 0.018.4623.4 – Manual dual traction controls (version with auxiliary distributors)
- 0.018.4624.4 – Automatic dual traction controls – version with auxiliary distributors
- 0.018.4625.4 – Automatic dual traction controls
- 0.018.4626.4 – Manual dual traction controls
- 0.018.4628.4 / 0.018.4629.4 / 0.018.4630.4 – Steering sensor
- 0.018.4638.4 – Work lights, windscreen wipers and rotating beacon
- 0.018.4639.4 – Loudspeakers
- 0.018.4640.4/20 – Roof
- 0.021.1217.4 – Heater
- 0.023.1279.4_20 – Engine – 3-cylinder version
- 0.023.1280.4/20 – Engine – 4 cylinder version
- 0.023.1281.4 – Injectors – 3 cylinder version
- 0.023.1282.4/10 – Injectors (4 cylinder version)
- 0.023.2612.4 – Distributor joystick (version with ActiveDrive)
- 0.023.2613.4/10 – Piston sensors (version with ActiveDrive)
- 0.023.2616.4/20 – Front axle solenoid valves (version with ActiveDrive)
- 0.023.9906.4/20 – Front – 3 cylinder version
- 0.023.9907.4/20 – Front – 4 cylinder version
- 0.023.9908.4/10 – Front
- 0.023.9910.4 – Front axle with ActiveDrive
- 0.023.9913.4 – Rear – EU market
- 0.023.9912.4 – Central wiring loom – EU market
- 0.023.9916.4 – Central wiring loom (version with ActiveDrive)
- 0.023.9918.4 – Front distributors
- 0.023.9919.4/10 – Engine ECU power supply
- 0.023.9920.4 – Throttle pedal
- 0.023.9921.4 – Power
- 0.023.9922.4 – Battery wiring
- 0.023.9924.4 – Roof + platform power feed
- 0.023.9925.4 – Platform power supply
- 0.023.9927.4 – Roof power feed
- 0.023.9934.4 – Front lights and horn
- 0.024.2826.4/10 – Alternator – preheat
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
B0 – ENGINE
- Leakage from turbo inlet oil pipe
- FARMotion seal ring leakage
- Deutz AG engine oil specifications
- Engine sealing ring leakage
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- Fuel auxiliary pump breakage
- SCR AREA DAMAGED SENSORS
- Doc outlet pipe & exhaust system alignment
- Oil Leakage From Active Drive
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Check the upper and lower steering knuckles of the front axle for wear
- Check the front axle steering knuckles for wear
- Active Drive rubber boot breakage
- Wear of the final drive reduction units, planetary gear
- Steering behavior check procedure
- Adjusting Active Drive front axle toe-in
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- Air conditioning system recharging
- Hot air from bonnet – P/N 9.ER372.92.0
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- 4WD BLINKING LIGHT
- L0 – ELECTRIC AL SYSTEM
