Document overview
Workshop Manual for HURLIMANN XL.K 125 V-DRIVE → ZKDND50200TH50001 from the XL.K V-DRIVE (STAGE 5) family. Digital PDF in English with 1,073 pages.
The corresponding English table of contents contains 45 sections and 398 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: HURLIMANN
- Family: XL.K V-DRIVE (STAGE 5)
- Model: XL.K 125 V-DRIVE
- Starting serial number: ZKDND50200TH50001
- Document type: Workshop Manual
- Language: English
- Pages: 1,073
- File size: 358.87 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match HURLIMANN XL.K 125 V-DRIVE → ZKDND50200TH50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
Engine accessories
- Coolant radiator
- Expansion tank
- Intercooler
- Air filter
- Diesel fuel tank
- Diesel radiator
- Starter motor
- DOC catalytic converter
- AdBlue® technical characteristics
- AdBlue pump
- AdBlue injector
- AdBlue valve
- AdBlue tank
- AdBlue float
- Exhaust pipe
- Air compressor
Transmission
- Continuously variable transmission
- Mechanical variable ratio transmission
- Cross section of transmission
- “Input” clutch
- Variable ratio transmission unit
- Shuttle unit
- Range change
- Pump carrier
Rear axle
- Rear wheel carrier
- Park brake unit
- Rear differential
Front axle
- Front axle 4 WD
- Disc type front differential lock (ASM)
- Planetary reduction gearbox
Bodywork – Cab – Platform
- External views of the tractor
- Main technical data
- Viste interni cabina
- Front console and cab pillars
- Instrument panel
- Left hand console
- Right hand console, “configuration version 1”
- Right hand console, “configuration version 2”
- Roof panel
- Air conditioning system
- Air conditioning system – Charging
Hydraulic system
- Base hydraulic circuit gear pump
- Full house hydraulic circuit
- Base hydraulic circuit with LS pump
- Optional hydraulic circuit – 1
- Optional hydraulic circuit – 2
- Optional hydraulic circuit
- Transmission hydraulic circuit, base version
- Transmission hydraulic circuit, optional version
- Location of hydraulic system components
- Location of hydraulic accumulators
- 45 cc variable displacement pump
- Fixed gear pump (32 cc)
- Fixed gear pump (16 cc)
- Fixed gear pump (11 cc)
- Oil delivery line filter
- Transmission oil radiator
- Bypass thermostat valve
- Braking system
- Park Brake system
- Park Brake valve
- Power steering 80 -160cc
- APS 115-240cc hydraulic steering pump
- 70-170 cc LSRM hydraulic steering unit
- Mechanical spools valve
- Front axle suspension
- Electrohydraulic gear control unit
Front PTO
- Front PTO
Front lift
- Front lift
Rear lift
- Rear lift
- Rear 3-point linkage
Calibrations and electronic diagnosis
Diagnostic tools
- D-TECH App
- D-Tech and diagnostic ports
Software management
- ECUs
- ECUs firmware update
- Aggiornamento software iMonitor 4
Method of intervention
- Special tools
B0 – Engine
- Complete engine
- Engine- Separation from the transmission
- A/C compressor belt
- Ancillary utility belt
- Overhauling counter-rotating masses
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Power take off gear backlash adjustment
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Counter-rotating masses
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valves
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Turbocharger exhaust outlet flange
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
- Tightening procedure for engine components
C0 – Engine accessories
- Replacing the coolant
- Alternator mount
- Transverse plate
- Mounting brackets
- Engine air fan
- Air duct
- Water radiator
- Complete cooling pack
- Expansion tank
- Air filter
- Air filter elements
- Engine air intake pipe
- Intercooler, gearbox oil and fuel heat exchangers
- Intercooler
- Bleeding the fuel circuit
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Diesel fuel tank
- Diesel radiator
- Diesel pre-filter
- Glow plug
- Preheat relay
- Starter motor
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Drain pipe
- AdBlue tank
- AdBlue pump
- Air compressor
D0 – Transmission
- Draining and filling the transmission oil
- Special tools
- Torsionally flexible coupling and engine flywheel
- Separating the gearbox housing from the rear gearbox housing
- Connector housing
- Centre gearbox housing (CVT unit)
- INPUT clutch disc replacement
- INPUT unit
- INPUT unit disassembly
- Hydrostatic unit pipes
- Disassembling the variator input gear unit
- Front gearbox casing cover
- Disassembling the WORK and TRANSPORT planetary reduction gearbox
- Hydrostatic unit
- Disassembling the WORK and TRANSPORT clutches
- Front section of dual traction shaft (in clutch housing)
- Disassembling the REVERSE planetary reduction unit
- Disassembling the front section of the dual traction shaft
- Disassembling the hydraulic pump drive unit
- Replacing the variator input shaft bearings
- Disassembling the electrohydraulic range gearbox
- Replacing the WORK and TRANSPORT clutch assemblies (with the intermediate casing installed)
- Disassembling the electrohydraulic range gearbox position sensor mount
- Variator unit input gear assembly
- Disassembling the idler gear
- WORK and TRANSPORT clutch-planetary reduction gearbox assembly
- Planetary reduction gearbox for the WORK and TRANSPORT clutches
- REVERSE clutch-planetary reduction unit
- Hydraulic pump drive
- Speed range gear shafts
- Electrohydraulic range gearbox
- Electrohydraulic range gearbox position sensor and relative mount
- PTO casing
- Disassembling the PTO casing
- PTO engagement clutch
- Disassembling PTO engagement clutch
- PTO drive shaft
- PTO speed selection lever
- PTO driven shaft
- Disassembling the PTO driven shaft
- Removing the tone sleeve
- Rear section of 4WD shaft (in clutch housing) and tone sleeve
- Removing the groundspeed PTO cover
- Differential pinion
- Disassembling the differential pinion
- Disassembling the HD (Heavy Duty) range gear
- Dual traction output shaft
- Disassembling the dual traction output shaft
- Dual traction output shaft transfer idler gear
- Dual traction clutch
- Disassembling the dual traction clutch
- Centre section of dual traction shaft (in variable transmission unit)
- Disassembling the centre section of the dual traction shaft
- Applying sealant
- Positioning and shimming of rear bevel gear set and differential
E0 – Rear axle
- Rear axle – Wheel carrier
- Wheel mount disassembly
- Rear differential
- Rear differential crown wheel
- Disassembling the rear differential case
- Controlling and adjusting the clearance of the teeth on the pinion and the differential crown wheel
- Bleeding the braking system
- Park brake unit
- Disassembling the park brake unit
- Disassembling the lift assembly (SAC)
- Removing the rear pinion
F0 – Front axle
- Steering knuckle casing and axle shaft
- Adjustment of steering knuckle casing and axle shaft
- Differential assembly
- Disassembly of the differential locking device
- Disassembling the differential assembly – pinion
- Adjusting differential preload and pinion-crown wheel backlash
- Pinion positioning and preload adjustment
- Carrier with front axle
- Front axle
- Front axle adjusting endfloat
- Suspended axle pivot bracket
- Dual traction shaft (DT)
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Front axle brake discs
- Adjusting front carrier – engine alignment
- Steering bar/tie-rod
- Steering cylinders
- Removing steering cylinders
G0 – Bodywork – Cab – Platform
- Empty and charge the air conditioning system
- Engine hood and front hood panels
- Cab
- Cab access steps
- A/C unit
- Air conditioner evaporator
- Heating radiator – Version with air conditioning
- Motor with fans
- Expansion valve
- Anti-icing sensor
- Air conditioning compressor
- Air conditioning condenser
- Disassembling the air conditioning condenser
- Dehydrator filter
- Engine hood
- Lower hood guard
- Battery mount
- Front mudguards
- Cab mat
- Windscreen wiper motor
- Screenwash fluid reservoir
- Instrument panel
- Instrument cluster
- Anti-pollen filter
- External rear-view mirrors
- Seat
- Passenger seat
- Right hand console
- Left hand console
- Front pillar trim covers
- Hydraulic distributor controls
- Park brake control
- Roof panel
- Throttle pedal
- Brake pedals
- Clutch pedal
- Steering wheel
- Steering column
- Brake master cylinders
- Roof hatch
H0 – Hydraulic system
- Load Sensing (LS) ancillary pump
- Lubrication pump
- Disassembling the lubrication pump
- Power steering pump
- Supplementary pump
- Hydrostatic steering (orbitrol)
- Rear auxiliary utility distributors
- Front axle suspension solenoid valve block
- Trailer braking valve
L0 – Electrical system
- Battery
- Armrest
- Instrument panel
- Steering column stalk and reverse shuttle control
- Brake lights switch
- Clutch sensor
- Clutch switch
- Brake pedals latched sensor
- Engine Control Unit (ECU)
- Engine control unit (PCB)
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
N0 – Front lift
- Front top link
R0 – Rear lift
- Rear lift cylinder
- Rear lift draft sensor
- 3-point linkage
- Top link
- Complete rear lift
- Bushes
S0 – Wheels
- Front Wheels
- Rear wheel
V0 – Ballast – towing hitches
- Rear tow hitch
V1 – AFTERMARKET KITS
- 9.GW738.10.0
Wiring diagrams
Wiring harnesses
- Wiring looms
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- SERVICE NEWS – TTV SERIES – CRUISE CONTROL BEHAVIOUR
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
C0 – ENGINE ACCESSORIES
- SERVICE NEWS – DEF Unit – Wrong level indication
- Diagnostic protocol – AdBlue – Float level unit
D0 – TRANSMISSION
- Wrong dimension on RPTO stub shaft 21 splines 1-3/8″
F0 – FRONT AXLE
- 4WD CARDAN SHAFT WEAR
- Bevel gear set loosing screws
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- SERVICE NEWS – Front suspension malfunction
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
L0 – ELECTRIC AL SYSTEM
- SERVICE NEWS – M334-M335-M430-M28-M427 New Engine SW release A09 (FarMotion Stage 5)
- SERVICE NEWS – Software package release 2026-02
V1 – AFTERMARKET KITS
- SERVICE NEWS – Antenna Predisposition
- Check correct installation of braking KIT
- Instructions for kit aftersales
