Document overview

Digital Workshop Manual documentation for model HURLIMANN XF 80 TRADITION Compact → ZKDEA80200TH10001 from the XF TRADITION (FARMOTION STAGE 3B) family. Language: English; 927 pages.

The corresponding English table of contents contains 46 sections and 331 individual topics.

Main sections included

Introduction
Safety
Technical characteristics
Calibrations and electronic diagnosis
Method of intervention
Wiring diagrams
Service Info

Document details

Brand: HURLIMANN
Family: XF TRADITION (FARMOTION STAGE 3B)
Model: XF 80 TRADITION Compact
Starting serial number: ZKDEA80200TH10001
Document type: Workshop Manual
Language: English
Pages: 927
File size: 368.43 MiB
Format: Digital PDF download

Compatibility

Before purchasing, verify that your machine model and reference code match HURLIMANN XF 80 TRADITION Compact → ZKDEA80200TH10001.

Complete table of contents

Introduction
- Tightening Torques
- Pump tightening torques
- Wheel rim to hub screws and nuts tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
- Preface
  - Important notes concerning safety
- Important safety information
  - Recognising hazards
  - Indications for persons in contact with the tractor
- Safety rules
  - Risks during tractor preparation
  - Risks during maintenance
  - Work on machine systems
  - Special disassembly/assembly/inspection procedures
- Safety pictograms
  - Replacing safety pictograms
- Environmental risks
  - Hazards associated with the operating environment
Technical characteristics
- Engine
  - Technical data: cylinder block
  - Technical data: crankshaft
  - Technical data: pistons – piston rings
  - Technical data: rockers
  - Camshaft technical data
  - Technical data: timing system gears
  - Technical data: counter-rotating masses
  - Technical data and dimensions: valves – valve springs
  - Technical data and dimensions: heads – valve guides – valve seats
  - Technical data, rockers – tappets
- Engine accessories
  - Starter motor
- Transmission
  - Transmission
  - Clutch housing
  - Gearbox and shuttle assembly
  - Shuttle – Underdrive control rod
  - Gear selector rod
  - Range control rod and parking brake lever
  - Range gearbox and parking brake assembly
  - Four-wheel drive engagement assembly
  - Rear power take-off
- Rear axle
  - Brakes and rear axle assembly
  - Differential unit
- Front axle
  - 4WD front axle
  - Pinion, differential and differential lock
  - Final drive
- Hydraulic system
  - Hydraulic circuits DRIVE/TRANSMISSION/SERVICES
  - LH 8 cc hydraulic pump
  - RH 19 cc hydraulic pump
  - 4WD steering control valve
  - 4-way remote control valve
  - 6-way auxiliary control valve
- Electrical equipment
  - FARMotion engine sensors and components
- Rear lift
  - Rear lift
Calibrations and electronic diagnosis
- Diagnostic tools
  - D-TECH App
  - SDF SUITE
  - Diagnostic ports
  - D-Tech and diagnostic port
- ECU alarms
  - SDF Severity of alarms
  - ECU ALARMS
- Software management
  - Download Dataset FARMotion & Flash ECU
  - ECUs firmware update
Method of intervention
- Workshop tools for engine removal and reassembly
- Tightening procedure for engine components
- B0 – Engine
  - Engine – separation from the transmission
  - Preliminary operations before removing engine from vehicle
  - Engine flywheel
  - Engine block-gearbox connector flange
  - Blow-by oil vapour recovery pipe
  - Turbocharger oil pipes
  - Turbocharger
  - EGR exhaust gas recirculation pipe
  - EGR exhaust gas recirculation pipe
  - Exhaust manifold
  - Thermostat valve
  - Checking the thermostat valve
  - EGR exhaust gas cooling pipes
  - EGR manifold
  - Disassembly of the EGR manifold
  - EGR valve
  - Blow-by filter
  - Coolant manifold
  - Intake manifold
  - Oil filter
  - Oil heat exchanger
  - Engine coolant pump
  - Electro-injectors and common rail
  - Blow-by oil vapour pipe
  - Pushrods
  - Cylinder heads
  - Disassembling the cylinder heads
  - Crankshaft pulley and tone wheel
  - Crankshaft pulley
  - Power take off drive
  - Front timing cover
  - Rear flange
  - Oil sump
  - Oil pump
  - Intermediate gear and timing
  - Disassembling pistons and connecting rods
  - Crankshaft
  - Cooling jets
  - Cylinder sleeves
  - Adjusting oil pump gear backlash
  - Installing automatic belt tensioner
  - Aligning water pump and crankshaft pulleys
  - Cylinder head covers
- C0 – Engine accessories
  - High pressure fuel pump
  - Mounting brackets
  - Power take off gear backlash adjustment
  - Replacing the coolant
  - Engine air intake fan
  - Removing the air duct
  - Coolant radiator
  - Complete heat exchanger assembly
  - Compensation tank
  - Intercooler, gearbox oil and fuel heat exchangers
  - Air filter
  - Fuel filter
  - Fuel prefilter
  - Bleeding the fuel circuit
  - Main fuel tank
  - Fuel gauge
  - Starter motor
  - Exhaust pipe
  - DOC catalytic converter
- D0 – Transmission
  - Draining and filling the transmission oil
  - Complete gearbox assembly
  - Front gearbox from its rear part
  - Clutch plates
  - Clutch plate wear check
  - Thrust plate assembly
  - Transmission control lever disassembly
  - Gear shift levers
  - Gear shift disassembly
  - Gearshift control disassembly
  - Disassembling the gearbox input shaft
  - Disassembly of the main shaft
  - Disassembling the secondary shaft
  - Adjusting endfloat of the secondary shaft gears
  - Range selector rod
  - 4WD output shaft in transmission.
  - Disassembly of dual traction output shaft
  - Adjusting the bevel gear set
  - PTO input shaft
  - PTO output shaft
  - Ground speed PTO shaft
  - Parking brake disc sectors
  - Disassembling the parking brake lever
  - Disassembling the gear selector rod
  - Disassembly of the reverse shuttle and underdrive selector rod
  - Rear pinion casing
  - Range reduction gearbox shaft
  - Four wheel drive engagement device and tone wheel
  - Hydraulic pump drive
  - Disassembling the power steering pump and ancillary pump carrier
  - Adjusting power steering pump and ancillary pump carrier gear free play
- E0 – Rear axle
  - Bleeding the braking system
  - Rear axle
  - Removing right/left hand rear axle
  - Disassembling the planetary gear unit
  - Removing the rear differential
  - Rear differential
  - Brake housing
- F0 – Front axle
  - 4WD shaft
  - Support with front axle
  - Front axle (4WD)
  - Steering cylinders
  - Disassembling the steering cylinder
  - Pinion-differential assembly
  - Disassembling the front axle differential – Complete assembly
  - Adjustment of the differential preload
  - Adjusting pinion position
  - Adjusting pinion/crown wheel backlash
  - Adjusting pinion bearing preload
  - Disassembling the bevel gear set
  - Adjusting front axle endfloat
  - Differential lock
  - Differential lock device adjustment
  - Planetary reduction gearbox
  - Disassembly of the planetary reduction gearbox
  - Complete steering knuckle housing
  - Adjusting bearing preload
  - Front brake discs
  - Front axle brake piston
- G0 – Bodywork – Cab – Platform
  - Engine hood
  - Connector frame
  - Battery mount
  - Rear mudguard
  - Mat and footboards
  - Instrument cluster
  - Instrument cluster
  - Seat
  - Seat controls mount
  - Hand throttle control lever
  - Disassembling the electronic throttle control pedal
  - Clutch pedal
  - Brake pedals
  - Steering column
  - Electronic throttle pedal control sensor
  - Steering wheel
  - Brake master cylinders
  - Rear lift control levers
  - Disassembly of the rear hitch control tie-rods
  - Adjusting lift control levers
  - Roll bar and mounts
  - Rear roll bar
- H0 – Hydraulic system
  - Ancillary pump
  - Power steering pump
  - Hydrostatic steering (orbitrol)
  - Rear ancillary distributor
  - Disassembling the rear ancillary utility distributor
  - Brake block
- L0 – Electrical system
  - Electro-injector wiring loom
  - Crankshaft speed sensor
  - Camshaft timing sensor
  - Engine oil pressure switch
  - Engine oil temperature sensor
  - Fuel pressure and temperature sensor
  - Fuel pressure sensor
  - Water in fuel sensor
  - Battery
  - Alternator
  - Engine control unit
  - Fuse box
  - Hand throttle sensor
  - Air filter clogging pressure switch
  - Clutch pedal switch
  - Brake control switch
  - PTO switches
  - Camshaft speed sensor
  - Ignition switch barrel
  - Charge pressure and air temperature sensor
  - Coolant temperature sensor
  - Engine wiring loom
  - Preheat relay
- R0 – Rear lift
  - Complete rear lift
  - Rear lift – Complete assembly
  - Replacing bushes
  - Lift control distributor
  - Disassembling the lift control distributor
  - Mechanical draft sensor
  - Mechanical draft sensor disassembly
  - Disassembling the lift cylinder
  - 3-point linkage
- S0 – Wheels
  - Front Wheels
  - Rear wheels
  - Steering angle adjustment
- V0 – Ballast – towing hitches
  - Tow hook sled
- V1 – AFTERMARKET KITS
  - Head and pin kit assembly procedure for automatic hitch
Wiring diagrams
- Introduction
  - Introduction
  - Basic electronics for mechanics (1/2)
  - Basic electronics for mechanics (2/2)
  - Electrical and electronic components (1/2)
  - Electrical and electronic components (2/2)
- Components
  - 2.8519.151.0 – Engine ECU
  - A – Starting and charging
  - B – Fuses
  - C – Grounds
  - D – Intermediate connections
  - E – On-board instruments and visual and audible indicators
  - F – External lights (rotating beacon)
  - H – Manual electrical controls (steering column stalk)
  - I – Circuit breakers
  - J – Relays
  - K – Sensors and transmitters
  - M – Electrical/electronic devices, Flasher units and Timers
  - N – Electric motors and actuators
  - O – Resistors and rheostats
  - P – Various services
  - R – Diagnostics
- Systems
  - S001 – Electronic engine throttle
  - S002 – Preheating
  - S003 – Activation and charging
  - S004 – Lights
  - S005 – Power take off (PTO)
  - S006 – CAN line and diagnostics
  - S007 – Instrument cluster
- Wiring harnesses
  - Wire colour reference table
  - 0.011.7840.4 – Rotating beacon
  - 0.013.6326.4 – ROPS rotating beacons
  - 0.013.6327.4 – Rotating beacon socket
  - 0.014.1645.4/10 – Trailer brake
  - 0.016.0314.4/10 – PTO, groundspeed
  - 0.016.0315.4/20 – Rear lights wiring (Europe market)
  - 0.016.0316.410 – PTO, not groundspeed
  - 0.016.0328.4 – Battery master switch ground
  - 0.019.7336.4/40 – Engine 3, cylinder version
  - 0.019.7337.4/10 – Injectors, 3 cylinder version
  - 0.021.1217.4 – Heater
  - 0.023.9919.4/10 – Engine ECU power supply
  - 0.023.9921.4/10 – Power
  - 0.023.9925.4 – Platform power supply
  - 0.023.9930.4 – Central wiring loom
  - 0.023.9931.4 – Rear wiring loom
  - 0.023.9932.4/30 – Front – 3 cylinder version
  - 0.023.9934.4 – Front lights and horn
  - 0.023.9937.4 – Battery wiring
  - 0.023.9938.4 – Throttle pedal
  - 0.024.2826.4/10 – Alternator – preheat
Service Info
- A0 – TRACTOR
  - Diagnostics 2026 subscription
  - After-sales 2026 subscription
  - SERVICE NEWS RESEARCH GUIDE
  - Diagnostics 2025 subscription
  - After-sales 2025 subscription
  - Diagnostics 2023 subscription
  - Diagnostics 2024 subscription
  - Diagnostics 2022 subscription
  - Diagnostics 2021 subscription
  - After-sales 2024 subscription
  - After-sales 2023 subscription
  - After-sales 2022 subscription
  - After-sales 2021 subscription
  - After-sales 2019 subscription
  - Diagnostics – 2020 subscription
  - After-sales – 2020 subscription
  - After-sales – 2018 subscription
- B0 – ENGINE
  - Leakage from turbo inlet oil pipe
  - FARMotion seal ring leakage
  - Deutz AG engine oil specifications
  - Engine sealing ring leakage
  - Belt Tensioner FarMotion Engine
- C0 – ENGINE ACCESSORIES
  - Diagnostic protocol – AdBlue – Float level unit
  - Filter and prefilter tool p/n 5.9035.865.0
  - SCR AREA DAMAGED SENSORS
  - Doc outlet pipe & exhaust system alignment
- F0 – FRONT AXLE
  - Bevel gear set loosing screws
  - Front Axle Bearing damage on slope condition
  - Workshop manual update – Planetary reduction gearbox
  - Check the front axle steering knuckles for wear
  - Steering behavior check procedure
- G0 – BODYWORK – CAB
  - SERVICE NEWS – Brake Fluid Reservoir vent missing
  - Air conditioning system recharging
  - Hot air from bonnet – P/N 9.ER372.92.0
- H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
  - Hydraulic CUNA trailer braking kit (ITALY)
  - Single connection hydraulic braking kit availability update – only for EUROPEAN market
- L0 – ELECTRIC AL SYSTEM