Document overview
Workshop Manual for HURLIMANN XF 70 SPIRIT → ZKDHA50200RH50001 from the XF SPIRIT (FARMOTION STAGE 5) family. Digital PDF in English with 540 pages.
The corresponding English table of contents contains 39 sections and 224 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: HURLIMANN
- Family: XF SPIRIT (FARMOTION STAGE 5)
- Model: XF 70 SPIRIT
- Starting serial number: ZKDHA50200RH50001
- Document type: Workshop Manual
- Language: English
- Pages: 540
- File size: 139.01 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match HURLIMANN XF 70 SPIRIT → ZKDHA50200RH50001.
Complete table of contents
Introduction
- Tightening Torques
- Wheel rim to hub screws and nuts tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
- One-way valves
- Fixing the steering wheel
- Spool valves
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
Transmission
- Transmission
- Rear PTO
Rear axle
- Brakes and rear axle assembly
- Differential unit
Front axle
- 4WD front axle
- Pinion, differential and differential lock
- Final drive
Calibrations and electronic diagnosis
Diagnostic tools
ECUSpace
- ECUs
Diagnostic tool screens
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- Cluster configuration
- Optionals setup
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- Download Dataset FARMotion & Flash ECU
- ECUs firmware update
Method of intervention
B0 – Engine
- Tightening procedure for engine components
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Adjusting PTO gear backlash
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Air compressor belt
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valve
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
C0 – Engine accessories
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- Exhaust pipe
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
D0 – Transmission
- Changing the transmission oil
- Clutch plates
- Clutch plate wear check
- Thrust plate assembly
- Separating the clutch housing from the transmission
- Complete gearbox assembly
- Disassembly of the main shaft
- Disassembling the secondary shaft
- Adjustment of end float on secondary shaft gears
- Disassembling the gearbox input shaft
- Range selector rod
- Rear pinion
- Adjusting the bevel gear set
- 4WD output shaft
- PTO input shaft
- PTO output shaft
- Ground speed PTO shaft
- 4WD shaft
- Disassembling the parking brake lever
- Adjusting the parking brake lever
- 4WD engagement device
- Internal range reduction gear controls
- Replace the parking brake wear shoes
E0 – Rear axle
- Rear axle
- Disassembling the planetary gear unit
- Brake carriers
- Replacing the friction shoes
- Rear differential
- Removing the rear differential
- Bleeding air from the hydraulic brake system
F0 – Front axle
- Front mount
- Front axle
- Planetary reduction gearbox
- Front brake discs
- Front axle brake piston
L0 – Electrical system
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
S0 – Wheels
- Front Wheels
- Rear wheel
- Steering angle adjustment
Wiring diagrams
Wiring harnesses
- Wiring looms
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
B0 – ENGINE
- Leakage from turbo inlet oil pipe
- FARMotion seal ring leakage
- Deutz AG engine oil specifications
- Belt Tensioner FarMotion Engine
C0 – ENGINE ACCESSORIES
- M339 error code on FarMotion Stage 5 models
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Front Axle Bearing damage on slope condition
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- Air conditioning system recharging
- Contact between handbrake fork and filter tank
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Output hydraulic pipe Oil Leakage
- NOISE FROM STEERING HYDRAULIC SYSTEM
L0 – ELECTRIC AL SYSTEM
- PRESSURE SWITCH ON TRAILER BRAKE VALVE “CUNA”
- SerDia4.0
- DPF REGENERATION IS NOT POSSIBLE TO PERFORM
- iMonitor x35 malfunctioning
- GO-ANYWHERE DIAGNOSTICS
- Bad visualizazion of wiring diagram on technical documentaion
- iMonitor SW upgrade & iMonitor UBOOT update instruction
- Lost connection diagnostic tools
- PTO switch not working
R0 – REAR LIFT
- REAR LIFT JUMP
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
