Document overview
Workshop Manual for HURLIMANN XE 100 → ZKDEF70200RH50001 from the XE (FARMOTION TIER 4I) family. Digital PDF in English with 920 pages.
The corresponding English table of contents contains 46 sections and 327 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: HURLIMANN
- Family: XE (FARMOTION TIER 4I)
- Model: XE 100
- Starting serial number: ZKDEF70200RH50001
- Document type: Workshop Manual
- Language: English
- Pages: 920
- File size: 249.85 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match HURLIMANN XE 100 → ZKDEF70200RH50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Technical data: cylinder block
- Technical data: crankshaft
- Technical data: pistons – piston rings
- Technical data: rockers
- Camshaft technical data
- Technical data: timing system gears
- Technical data: counter-rotating masses
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data, rockers – tappets
Engine accessories
- Starter motor
Transmission
- Transmission
- Clutch housing
- Gearbox and shuttle assembly
- Shuttle – Underdrive control rod
- Gear selector rod
- Range control rod and parking brake lever
- Range gearbox and parking brake assembly
- Four-wheel drive engagement assembly
- Rear power take-off
Rear axle
- Brakes and rear axle assembly
- Differential unit
Front axle
- 4WD front axle
- Pinion, differential and differential lock
- Final drive
Hydraulic system
- STEERING/TRANSMISSION/UTILITIES hydraulic circuits (30 Km/h version)
- STEERING/TRANSMISSION/UTILITIES hydraulic circuits (40 Km/h version)
- LH 8 cc hydraulic pump
- RH 19 cc hydraulic pump
- 4-way remote control valve
- 6-way auxiliary control valve
Electrical equipment
- FARMotion engine sensors and components
Rear lift
- Rear lift
Calibrations and electronic diagnosis
- ECUs
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
ECU alarms
- ECU ALARMS
- SDF Severity of alarms
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
B0 – Engine
- Preliminary operations before removing engine from vehicle
- Tightening procedure for engine components
- Complete engine
- Engine- Separation from the transmission
- Engine flywheel
- Engine block-gearbox connector flange
- Blow-by oil vapour recovery pipe
- Turbocharger oil pipes
- Turbocharger
- EGR exhaust gas recirculation pipe
- Exhaust manifold
- Thermostat valve
- Checking the thermostat valve
- EGR exhaust gas cooling pipes
- EGR manifold
- Disassembly of the EGR manifold
- EGR valve
- Blow-by filter
- Intake manifold
- Coolant manifold
- Intake manifold
- Oil filter
- Oil heat exchanger
- Engine coolant pump
- Electro-injectors and common rail
- Cylinder head covers
- Blow-by oil vapour pipe
- Pushrods
- Cylinder heads
- Disassembling the cylinder heads
- Crankshaft pulley and tone wheel
- Crankshaft pulley
- Power take off drive
- Front timing cover
- Rear flange
- Oil sump
- Oil pump
- Intermediate gear and timing
- Disassembling pistons and connecting rods
- Crankshaft
- Cooling jets
- Cylinder sleeves
- Adjusting oil pump gear backlash
- Installing automatic belt tensioner
- Aligning water pump and crankshaft pulleys
C0 – Engine accessories
- Replacing the coolant
- Engine air intake fan
- High pressure fuel pump
- Removing the air duct
- Coolant radiator
- Complete exchanger assembly
- Compensation tank
- Intercooler, fuel heat exchanger
- Air filter
- Fuel filter
- Fuel prefilter
- Bleeding the fuel circuit
- Diesel fuel tank
- Starter motor
- Exhaust pipe
- DOC catalytic converter
- Mounting brackets
- Power take off gear backlash adjustment
D0 – Transmission
- Draining and filling the transmission oil
- Complete gearbox assembly
- Front gearbox housing from rear housing
- Clutch plates
- Clutch plate wear check
- Thrust plate assembly
- Range selector rod cover
- Disassembling the gear selector rod
- Disassembling the gearbox input shaft
- Disassembly of the main shaft
- Disassembling the secondary shaft
- Adjusting endfloat of the secondary shaft gears
- Gear selector rod
- Disassembly of dual traction output shaft
- Parking brake disc sectors
- Adjusting the bevel gear set
- PTO input shaft
- PTO output shaft
- Ground speed PTO shaft
- Disassembling the parking brake lever
- Disassembly of the reverse shuttle and underdrive selector rod
- Rear pinion casing
- Range reduction gearbox shaft
- 4WD engagement device
- 4WD output shaft in transmission.
- Hydraulic pump drive
E0 – Rear axle
- Rear axle
- Disassembling rear axle
- Disassembling the planetary gear unit
- Removing the rear differential
- Rear differential
- Brake housing
- Rear axle brake piston
F0 – Front axle
- 4WD shaft
- Front mount
- Front axle 4WD
- Steering cylinders
- Disassembling the steering cylinder
- Pinion-differential assembly
- Disassembling the front axle differential – Complete assembly
- Adjustment of the differential preload
- Adjusting pinion position
- Adjusting pinion/crown wheel backlash
- Adjusting pinion bearing preload
- Disassembling the bevel gear set
- Adjusting front axle endfloat
- Differential lock
- Differential lock device adjustment
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Complete steering knuckle housing
- Adjusting bearing preload
- Front brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Engine hood
- Lower hood cover
- Battery mount
- Rear mudguard
- Mat and footboards
- Instrument cluster
- Instrument cluster
- Seat
- Seat controls mount
- Hand throttle control lever
- Disassembling the electronic throttle control pedal
- Clutch pedal
- Brake pedals
- Steering column
- Steering wheel
- Brake master cylinders
- Roll bar
H0 – Hydraulic system
- Ancillary pump
- Power steering pump
- Disassembling the power steering pump and ancillary pump carrier
- Hydrostatic steering (orbitrol)
- Rear auxiliary distributor
- Disassembling the rear ancillary utility distributor
- Brake control valve
- Adjusting power steering pump and ancillary pump carrier gear free play
L0 – Electrical system
- Battery
- Alternator
- Engine control unit
- Air filter clogging pressure switch
- Air temperature sensor
- Clutch control switch
- Clutch pedal switch
- Camshaft speed sensor
- Ignition switch barrel
- Engine wiring loom
- Charge pressure and air temperature sensor
- Electro-injector wiring loom
- Coolant temperature sensor
- Crankshaft speed sensor
- Preheat relay
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
R0 – Rear lift
- Complete lift
- Rear lift – Complete assembly
- Disassembling the lift cylinder
- Replacing bushes
- Hitch control distributor
- Disassembling the lift control distributor
- Mechanical draft sensor
- Mechanical draft sensor disassembly
- 3-point linkage
- Auxiliary lift cylinders
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Tow hook sled
- Rear towing hitch
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- 2.8519.151.0 – Engine ECU
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights (rotating beacon)
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Power feed (EURO version)
- S001 – Power feed (USA version)
- S002 – Starting and charging systems (30 Km/h)
- S002 – Starting and charging systems (40 Km/h)
- S003 – Electrical engine governor
- S004 – Preheating
- S005 – Light and horn (EURO version)
- S005 – Light and horn (USA version)
- S007 – Instrument cluster
- S008 – PTO, 4WD and DT (40 Km version)
- S006 – CAN line and diagnostics
Wiring harnesses
- Wire colour reference table
- 0.026.5152.4 – Battery master switch ground
- 0.026.5153.4 – Battery power feed
- 0.021.2297.4 – Engine ECU power supply
- 0.026.5155.4 – Front wiring loom
- 0.026.5156.4 – Alternator – preheat
- 0.026.5159.4 – Hydraulic trailer braking
- 0.026.5165.4 – Hydraulic trailer braking (NO M.R)
- 0.026.5162.4 – Throttle pedal
- 0.026.5163.4A – LH front lights
- 0.026.5163.4B – RH front lights
- 0.023.8080.4/10 – Front lights and horn
- 0.026.5157.4 – Central wiring loom, 40 Km/h
- 0.026.5158.4/10 – Rear wiring loom, 40 Km/h version
- 0.026.5170.4 – Central wiring loom, 30 Km/h
- 0.026.5171.4 – Rear wiring loom, 30 Km/h version
- 0.026.5167.4 – Central wiring loom, 40 Km/h, USA
- 0.026.5168.4 – Rear wiring loom, 40 Km/h version, USA
- 0.026.5180.4 – Central wiring loom, 30 Km/h, USA
- 0.026.5172.4 – Rear wiring loom, 30 Km/h version, USA
- 0.023.1279.4/20 – Engine – 3 cylinder version
- 0.023.1281.4 – Injectors – 3 cylinder version
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
B0 – ENGINE
- Leakage from turbo inlet oil pipe
- FARMotion seal ring leakage
- Deutz AG engine oil specifications
- Engine sealing ring leakage
- Belt Tensioner FarMotion Engine
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- Farmotion high pressure pipe replacement
- SCR AREA DAMAGED SENSORS
- Doc outlet pipe & exhaust system alignment
D0 – TRANSMISSION
- Double Clutch Failure
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Front Axle Bearing damage on slope condition
- Workshop manual update – Planetary reduction gearbox
- Check the front axle steering knuckles for wear
- Missing steering end strokes
- Steering behavior check procedure
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- Air conditioning system recharging
- Knob cracking
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- L0 – ELECTRIC AL SYSTEM
