Document overview
Workshop Manual for HURLIMANN XB 105 TB → ZKDDS30200TH50001 from the XB TB (FARMOTION STAGE 3B) family. Digital PDF in English with 1,127 pages.
The corresponding English table of contents contains 50 sections and 406 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: HURLIMANN
- Family: XB TB (FARMOTION STAGE 3B)
- Model: XB 105 TB
- Starting serial number: ZKDDS30200TH50001
- Document type: Workshop Manual
- Language: English
- Pages: 1,127
- File size: 306.00 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match HURLIMANN XB 105 TB → ZKDDS30200TH50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
- Identification of the engine type and serial number position, Europe version
- Identification of the engine type and serial number position, EPA version
- Identification of the injection pump type
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Technical data: cylinder block
- Technical data: crankshaft
- Technical data: pistons – piston rings
- Technical data: rockers
- Camshaft technical data
- Technical data: timing system gears
- Technical data: counter-rotating masses
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data, rockers – tappets
Engine accessories
- Coolant radiator
- Fuel radiator
- Starter motor
- Heater
- Fuel prefilter
- Fuel filter
- Exhaust silencer – Catalytic converter (DOC)
- Intercooler
Transmission
- Transmission
- Four-wheel drive electrohydraulical engagement and parking brake assembly
- Hydraulic reverse power shuttle
- HI-LO unit
- Views of transmission
- Rear Power Take Off
Rear axle
- Rear axle
- Rear axle
- Rear differential
Front axle
- Front axle 4 WD
- Pinion, differential and differential lock
- Final drive
Hydraulic system
- Separate-Brakes valve
- Power steering 125 cc
- SDD power steering
- Transfer pump
- Ancillary oil pump
- Power steering pump
- Suction pump filter
- Delivery line filter
- Distributor unit
- Reverse shuttle control valve block
- Rear PTO
- LH 8 cc hydraulic pump
- RH 19 cc hydraulic pump
- 4WD steering control valve
- 4-way remote control valve
- 6-way auxiliary control valve
- Basic transmission hydraulic circuit
- Optional transmission hydraulic circuit
- Basic ancillary hydraulic circuit
- Optional ancillary hydraulic circuit
- Optional ancillary hydraulic circuit 1
Electrical equipment
- FARMotion engine sensors and components
- Alternator
Front PTO
- Front PTO
- PTO delivery pump
- PTO control solenoid valve assy
- Front PTO
Front lift
- Front lift
- Damper assembly
Rear lift
- Mechanical rear lift
Calibrations and electronic diagnosis
- D-Tech and diagnostic ports
- D-TECH App
- ECUs
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECU Reset
- Set vehicle model
- Cluster configuration (LS, GS, HiLo)
- Measurement unit
- Power Shuttle
- Steering Double Displacement (SDD)
- Front Power Take-Off (PTO)
- Hydraulic trailer brake
- Range
- Clutch pedal calibration
- Steering angle calibration
- PowerShuttle calibration
- PowerShuttle acceleration
- PowerShuttle balance
- PowerShuttle readiness
- PowerShuttle pedal
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
B0 – Engine
- Tightening procedure for engine components
- Complete engine
- Engine- Separation from the transmission
- Preliminary operations before removing engine from vehicle
- Engine flywheel
- Engine block-gearbox connector flange
- Blow-by oil vapour recovery pipe
- Turbocharger oil pipes
- Turbocharger
- EGR exhaust gas recirculation pipe
- Exhaust manifold
- Thermostat valve
- Checking the thermostat valve
- EGR exhaust gas cooling pipes
- EGR manifold
- Disassembly of the EGR manifold
- EGR valve
- Blow-by filter
- Coolant manifold
- Intake manifold
- Oil filter
- Oil heat exchanger
- Engine coolant pump
- Electro-injectors and common rail
- Cylinder head covers
- Blow-by oil vapour pipe
- Pushrods
- Cylinder heads
- Disassembling the cylinder heads
- Crankshaft pulley and tone wheel
- Crankshaft pulley
- Front timing cover
- Rear flange
- Oil sump
- Oil pump
- Counter-rotating masses
- Overhauling counter-rotating masses
- Intermediate gear and timing
- Disassembling pistons and connecting rods
- Crankshaft
- Cooling jets
- Cylinder sleeves
- Adjusting oil pump gear backlash
- Installing automatic belt tensioner
- Aligning water pump and crankshaft pulleys
C0 – Engine accessories
- Replacing the coolant
- Engine air intake fan
- High pressure fuel pump
- High pressure fuel pump
- Radiator pack
- Compensation tank
- Intercooler, oil and fuel exchangers
- Air filter
- Fuel filter
- Fuel prefilter
- Bleeding the fuel circuit
- Fuel tank
- Starter motor
- Exhaust pipe
- DOC catalytic converter
D0 – Transmission
- Changing the transmission oil
- Clutch plate
- Clutch thrust bearing
- Engine torsional spring plate
- Shuttle unit – Complete assembly
- Disassembling the shuttle unit
- Removing the forward drive clutch unit
- Disassembling the reverse drive clutch unit
- Input shaft assembly and tone wheel
- DT shaft in transmission
- Gearbox internal cover
- Clutch housing – separation from transmission
- Range selector assembly
- Disassembling the range selector assembly
- HI-LO unit
- Disassembling the HI range clutch housing
- Disassembling the HI-LO planetary reduction gearbox
- Gearbox and HI-LO unit
- Disassembly of the gearbox and shuttle assembly – Version with HI-LO
- Secondary shaft – Version with HI-LO
- Primary shaft
- Disassembling the reverse shuttle shaft
- Disassembling the gearbox input shaft
- Disassembly of secondary shaft – Version with HI-LO
- Disassembly of the main shaft
- Disassembly of HI-LO unit output shaft
- PTO output shaft 2 speed version
- PTO output shaft – 4 speed version
- Disassembling the PTO output shaft 2 speed version
- Removing the PTO output shaft – 4 speed version
- PTO engagement clutch
- Disassembling PTO engagement clutch
- Pump drive PTO – External gear
- Pump drive PTO – Internal gear
- Disassembling the PTO output flange shaft – 2 speed version
- Disassembling PTO final flange shaft – 4 speed version
- Disassembling the ground speed PTO output shaft
- Disassembling the ground speed PTO clutch engage mechanism
- Removing the rear pinion – 2-range version
- Removing the rear pinion – 4-range version
- Adjustment of the differential – Bevel gear set
- Disassembly of dual traction clutch – Easyshift with mechanical park brake
- Removing dual traction output shaft 2-range version
- Removing dual traction output shaft – 4-range version
- Parking brake disc sectors
E0 – Rear axle
- RH wheel mount
- LH wheel mount
- Removing right/left hand rear axle
- LH brake carrier
- RH brake carrier
- Disassembly of the brake carrier
- Rear differential
- Removing rear differential
F0 – Front axle
- 4WD shaft
- Carrier with front axle (4WD)
- Front axle (4WD)
- Steering cylinders
- Removing steering cylinders
- Front differential assembly
- Disassembling the differential assembly
- Differential assembly adjustment
- Adjustment of the bevel gear set
- Removing bevel gear set
- Front axle adjusting endfloat
- Disassembling the differential lock
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Steering knuckle housing and half-shaft
- Adjustment of steering knuckle housing and axle shaft
- Front axle brake discs
- Front axle brake piston
- Steering sensor actuator plate orientation
G0 – Bodywork – Cab – Platform
- Roll bar
- Mat and footboards
- Cab access steps
- Engine hood and front hood panels
- Lower hood cover
- Battery mount
- Right hand console
- Lift control levers
- Instrument cluster
- Instrument cluster
- Seat
- Seat mounting plate
- Disassembling the electronic throttle control pedal
- Clutch pedal
- Brake pedals
- Steering wheel and instruments
- Brake master cylinder
- Front mudguards
- Rear mudguard
H0 – Hydraulic system
- Bleeding the braking circuit
- Ancillary solenoid valve block
- Disassembling the ancillary solenoid valve block
- Shuttle solenoid valves assembly
- Disassembling shuttle solenoid valve block
- Lift and ancillary utility distributor circuit pump.
- Power steering pump
- Hydrostatic steering (orbitrol)
- Rear ancillary distributor
- Brake control valve
- Trailer hydraulic braking valve
L0 – Electrical system
- Battery
- Alternator
- Engine control unit
- MVCU electronic control unit
- Throttle pedal potentiometer
- Clutch pedal potentiometer
- Hydraulic reverse shuttle output speed sensor
- Battery master switch
- Steering column stalk
- Reverse shuttle control unit and drive direction selector
- Air filter clogging pressure switch
- Air temperature sensor
- Clutch pedal switch
- Brake pedal switch
- Engine wiring loom
- Charge pressure and air temperature sensor
- Electro-injector wiring loom
- Coolant temperature sensor
- Coolant temperature sensor
- Crankshaft speed sensor
- Preheat relay
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
M0 – Front PTO
- Front power take off
N0 – Front lift
- Front lift
- Front lift accumulator
R0 – Rear lift
- S.A.C. Automatic control station
- SAC disassembly – Automatic control station (mechanical distributor)
- Rear lift cylinder
- Replacing bushes
- Connecting the Bowden cable to the position and draft control lever (mechanical lift)
- Adjusting mechanical rear lift controls
- Checking and testing the mechanical rear lift
- 3-point linkage
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Tow hook sled
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- 2.8519.151.0 – Engine ECU
- MLHP Control Unit
- Location of main control units
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights (rotating beacon)
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, flasher units and timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Electronic engine throttle
- S002 – Preheating
- S003 – Starting and charging (GS)
- S003 – Starting and charging (LS)
- S004 – Lights (hydraulic reverse shuttle version)
- S004 – Lights (LS)
- S005 – Transmission (GS)
- S005 – Transmission (LS)
- S006 – PTOs
- S006 – PTOs (540,1000)
- S006 – PTOs (ECO, 540,1000)
- S007 – CAN line and diagnostics
- S008 – SDD/SBA
- S009 – Instrument cluster (GS)
- S009 – Instrument cluster (LS)
Wiring harnesses
- Wire colour reference table
- 0.010.9057.3 – Front lights
- 0.011.3797.3 – SBA sensors
- 0.011.7840.4 – Rotating beacon
- 0.012.2756.3 – Front PTO
- 0.014.1645.4/10 – Trailer brake
- 0.015.0070.4 – Solenoid valves
- 0.017.1192.4/10 – Rear lights
- 0.017.5672.4 – PTO 540 – 1000 wiring loom
- 0.018.2293.4 – ECO sensor wiring loom
- 0.019.1994.4 – Range selector lever
- 0.019.5176 – Negative cable L350
- 0.019.8827.4 – SDD
- 0.020.7744.4 – Engine ECU power supply
- 0.020.7758.4 – Battery cut-off
- 0.021.1217.4 – Heater
- 0.021.4505.4 – PTO 540/750 wiring loom
- 0.023.1280.4/20 – Engine – 4 cylinder version
- 0.023.1282.4 – Injectors
- 0.024.2826.4/10 – Alternator – preheat
- 0.027.5090.4/10 – Cab (hydraulic reverse shuttle version)
- 0.027.6556.4.20 – Front wiring loom
- 0.027.6620.4 – Power
- 0.027.7279.4.10 – Cab (mechanical reverse shuttle version)
- 0.027.7652.4 – Front lights and horn
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
B0 – ENGINE
- FARMotion seal ring leakage
- Deutz AG engine oil specifications
- Engine sealing ring leakage
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
- Doc outlet pipe & exhaust system alignment
D0 – TRANSMISSION
- Hydraulic shuttle central disc
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Front axle final reduction shims
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- Forward-Backward lever Small Plate deformation
- Air conditioning system recharging
- Mechanical rear lift control levers
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- 4WD BLINKING LIGHT
- L0 – ELECTRIC AL SYSTEM
