Document overview
Digital Workshop Manual documentation for model HURLIMANN XA 90 TRADITION → ZKDBB30200TH30001 from the XA TRADITION (FARMOTION STAGE 3A) family. Language: English; 1,218 pages.
The corresponding English table of contents contains 46 sections and 382 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: HURLIMANN
- Family: XA TRADITION (FARMOTION STAGE 3A)
- Model: XA 90 TRADITION
- Starting serial number: ZKDBB30200TH30001
- Document type: Workshop Manual
- Language: English
- Pages: 1,218
- File size: 394.60 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match HURLIMANN XA 90 TRADITION → ZKDBB30200TH30001.
Complete table of contents
Introduction
- Tightening Torques
- Pump tightening torques
- Wheel rim to hub screws and nuts tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Technical data: cylinder block
- Technical data: crankshaft
- Technical data: pistons – piston rings
- Technical data: rockers
- Camshaft technical data
- Technical data: timing system gears
- Technical data: counter-rotating masses
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data, rockers – tappets
Engine accessories
- Starter motor
Transmission
- Transmission
- Clutch housing
- Gearbox and shuttle assembly
- Shuttle – Underdrive control rod
- Gear selector rod
- Range control rod and parking brake lever
- Range gearbox and parking brake assembly
- Four-wheel drive engagement assembly
- Rear power take-off
Rear axle
- Brakes and rear axle assembly
- Differential unit
Front axle
- Pinion, differential and differential lock
- Final drive
Bodywork – Cab – Platform
- General introduction to the A/C system
- Air conditioning system – Charging
- Air conditioning system – Diagnostics
Hydraulic system
- LH 8 cc hydraulic pump
- RH 19 cc hydraulic pump
- 4WD steering control valve
- 4-way remote control valve
- 6-way auxiliary control valve
- Auxiliary hydraulic circuit, base version
- Auxiliary hydraulic circuit, optional version
- Auxiliary hydraulic circuit, full house version
Electrical equipment
- FARMotion engine sensors and components
- FARMotion engine sensors and components
Rear lift
- Rear lift
Calibrations and electronic diagnosis
- ECUs
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
- SDF SUITE
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
- Tightening procedure for engine components
- Engine components removal/refitting sequence
B0 – Engine
- Preliminary operations before removing engine from vehicle
- Engine flywheel
- Engine block-gearbox connector flange
- Blow-by oil vapour recovery pipe
- Turbocharger oil pipes
- Turbocharger
- EGR exhaust gas recirculation pipe
- Exhaust manifold
- Thermostat valve
- Checking the thermostat valve
- EGR exhaust gas cooling pipes
- EGR manifold
- Disassembly of the EGR manifold
- EGR valve
- Blow-by filter
- Coolant manifold
- Intake manifold
- Oil filter
- Oil heat exchanger
- Engine coolant pump
- Electro-injectors and common rail
- Cylinder head covers
- Blow-by oil vapour pipe
- Pushrods
- Cylinder heads
- Disassembling the cylinder heads
- Crankshaft pulley and tone wheel
- Crankshaft pulley
- Power take off drive
- Front timing cover
- Rear flange
- Oil sump
- Oil pump
- Counter-rotating masses
- Overhauling counter-rotating masses
- Intermediate gear and timing
- Disassembling pistons and connecting rods
- Crankshaft
- Cooling jets
- Cylinder sleeves
- Adjusting oil pump gear backlash
- Installing automatic belt tensioner
- Aligning water pump and crankshaft pulleys
- Separating the complete engine
- Separating engine / transmission
- Alternator, water pump and A/C compressor belt
C0 – Engine accessories
- Changing the coolant
- Fan
- Complete radiator pack
- Compensation tank
- Fuel heat exchanger and intercooler
- Air filter
- Air filter elements
- Fuel prefilter and filter
- Bleeding the fuel circuit
- Fuel tank
- Starter motor
- High pressure fuel pump
- Exhaust pipe
- Mounting brackets
- DOC exhaust silencer
- Power take off gear backlash adjustment
D0 – Transmission
- Draining and filling the transmission oil
- Complete gearbox assembly
- Separating front gearbox housing from rear housing
- Separating the connector flange housing
- Clutch plates
- Clutch plate wear check
- Thrust plate assembly
- Transmission control lever disassembly
- Upper gearbox housing cover
- Gearbox control levers
- Disassembling the gear shift control levers
- Gearshift control disassembly
- Disassembling the gearbox input shaft
- Disassembly of the main shaft
- Disassembling the secondary shaft
- Adjusting endfloat of the secondary shaft gears
- Disassembly of dual traction output shaft
- Adjusting the bevel gear set
- PTO input shaft
- PTO input shaft disassembly
- PTO output shaft
- Ground speed PTO shaft
- Parking brake disc sectors
- Disassembling the parking brake lever
- Disassembling the gear selector rod
- Disassembly of the reverse shuttle and underdrive selector rod
- Rear pinion casing
- Range reduction gearbox shaft
- Mechanical 4WD selector control
- Four wheel drive engagement device and tone wheel
- 4WD output shaft in transmission.
- Hydraulic pump drive
- Disassembling the power steering pump and ancillary pump carrier
- Adjusting power steering pump and ancillary pump carrier gear free play
E0 – Rear axle
- Bleeding air from the hydraulic brake system
- Rear axle
- Removing right/left hand rear axle
- Disassembling the planetary gear unit
- Rear differential
- Removing the rear differential
- Brake housing
F0 – Front axle
- 4WD shaft
- Separating carrier with front axle
- Front axle
- Adjusting front axle endfloat
- Steering cylinders
- Disassembling the steering cylinder
- Complete steering knuckle housing
- Adjusting bearing preload
- Pinion-differential assembly
- Differential lock
- Differential lock device adjustment
- Disassembling the bevel gear set
- Disassembling the front axle differential – Complete assembly
- Adjustment of the differential preload
- Adjusting pinion position
- Adjusting pinion/crown wheel backlash
- Adjusting pinion bearing preload
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Front brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Cab
- Cab access steps
- Engine hood
- Right hand belt guard
- Left hand belt guard
- Battery mount – Version without front PTO
- Cab carrier brackets
- Right hand console
- Right hand console levers
- Removing the SAC control console panel
- Distributor control panel
- Dashboard
- Removing the cab roof (basic version)
- External rear-view mirrors
- Driver seat
- Air conditioning condenser
- Complete air conditioner unit
- Air conditioning condenser cover
- Clutch pedal
- Steering wheel and dashboard
- Steering column
- Brake pedal
- Brake master cylinders
- Parking brake lever
- 4WD selector lever
- PTO clutch control lever
- Rear PTO speed selector lever
- Engine cowl underside shield
H0 – Hydraulic system
- Ancillary pump
- Power steering pump
- Hydrostatic steering (orbitrol)
- Rear ancillary distributor
- Rear auxiliary utility distributor couplers
- Front braking system
L0 – Electrical system
- Battery
- Electronic engine control unit
- Steering column stalk
- Engine wiring loom
- Charge pressure and air temperature sensor
- Electro-injector wiring loom
- Coolant temperature sensor
- Crankshaft speed sensor
- Preheat relay
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
R0 – Rear lift
- Complete rear lift
- Rear lift – Complete assembly
- Replacing bushes
- Hitch control distributor
- Disassembling the lift control distributor
- Mechanical draft sensor
- Mechanical draft sensor disassembly
- Disassembling the lift cylinder
- 3-point linkage
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Tow hook sled
V1 – AFTERMARKET KITS
- Pneumatic brake kit – P/N 9.FZ489.90.0
Wiring diagrams
Components
- 2.8519.151.0 – Engine ECU
- 2.8519.272.0 – MHLHP control unit
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments
- F – External lights (rotating beacon)
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, flasher units and timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Power
- S002A – +58
- S002B – +58 USA version
- S003A – Electronic engine throttle, Mother Regulation (MR)
- S003B – Electronic engine throttle
- S004 – Preheating
- S005A – Engine start
- S005B – Engine start, USA version
- S005C – Engine start, “Mother Regulation” version (MR)
- S006A – Bottom lights
- S006B – Bottom lights, USA version
- S007 – Cab lights
- S008 – Air conditioner
- S009 – Wipers and radio
- S010A – PTO
- S010B – PTO, USA version
- S011A – Diagnostics, Mother Regulation version (MR)
- S011 – Diagnostics
- S012 – Accessories
- S013A – Trailer braking, Mother Regulation version (MR)
- S013B – Trailer braking system
- S014A – Instrument cluster, Mother Regulation version (MR)
- S014B – Instrument cluster
Wiring harnesses
- Wire colour reference table
- 0.010.4516.3 – Windscreen wiper – version with standard cab
- 0.011.7711.3 – Oil filter
- 0.012.2103.3 – Trailer brake indicator lamp
- 0.013.4909.4 – Lights for USA cab
- 0.013.6327.4 – Rotating beacon
- 0.014.1645.4/10 – Trailer braking system, Italy
- 0.014.3927.4/40 – Work light on arm
- 0.015.0070.4 – Solenoid valves
- 0.015.6123.4 – Rear screen wiper – version with standard cab
- 0.015.7266.4/40 – Air conditioner
- 0.015.7309.4 – Cowl lights
- 0.016.0314.4/10 – PTO wiring harness (3 speed + groundspeed)
- 0.016.0316.4/10 – PTO wiring loom, 3-speed
- 0.016.0373.4/30 – Roof power feed
- 0.016.0664.4 – Front lights – version with cab
- 0.016.0865.4/10 – Cab roof – version with windscreen wiper
- 0.016.0866.4/10 – Work lights, windscreen wipers and rotating beacon
- 0.016.8489.4 – Pneumatic trailer solenoid valve
- 0.016.9840.4/10 – Air braking, Germany
- 0.017.6976.4/20 – Rear wiring loom, USA
- 0.018.5825.4 – Cab roof – version with windscreen wiper and rear screen wiper
- 0.019.7332.4/40 – Engine – 4 cylinder version
- 0.019.7335.4/10 – Injectors, 4-cylinder engines
- 0.019.7336.4/40 – Engine, 3-cylinder version
- 0.019.7337.4/10 – Injectors, 3-cylinder engines
- 0.020.7744.4 – Control unit power supply
- 0.020.7747.4/10 – Central wiring loom
- 0.020.7748.4/20 – Power
- 0.020.7749.4/10 – Centre wiring loom, USA
- 0.016.0314.4/10 – PTO wiring harness (3 speed + groundspeed)
- 0.020.7754.4/10 – Front wiring loom, 3 cylinders
- 0.020.7755.4/10 – Front wiring loom, 4 cylinders
- 0.020.7756.4 – Battery cables (3 cylinders)
- 0.020.7757.4 – Battery cables (4 cylinders)
- 0.020.7758.4 – Battery master switch cable
- 0.021.1217.4 – Heater
- 0.021.3601.4/10 – Alternator – preheat
- 0.021.3602.4 – Rear wiring loom
- 0.021.3603.4/10 – Rear wiring loom, USA
- 0.021.3604.4 – Start relay
- 0.028.1208.4 – Ground wiring loom (AIR PREX)
- 0.028.7656.4/10 – MHLHP control unit
- 0.028.7662.4 – Rear wiring loom, Mother Regulation (MR)
- 0.028.7667.4 – Centre wiring loom, “Mother Regulation” (MR)
- 0.028.7668.4/10 – Hydraulic trailer brake, Mother Regulation (MR)
- 0.028.7669.4 – Hydraulic trailer braking socket, Ita
- 0.028.7674.4 – Front wiring loom, 3-cylinder engines, Mother Regulation (MR)
- 0.028.7675.4 – Front wiring loom, 4-cylinder engines, Mother Regulation (MR)
- 0.028.7677.4/20 – Pneumatic trailer braking socket, Mother Regulation (MR)
- 04411923.4 – Lower front lights
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- SDF Parts and SDF Service DVV 04/2014, version 26
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
- Service and Spare Parts – 2017 Subscription
- SDF Parts and SDF Service DVDs 05/2014 version 25
B0 – ENGINE
- Leakage from turbo inlet oil pipe
- FARMotion seal ring leakage
- Flushing the lubrication circuit
- FARMotion engine cylinder head leakages
- Coolant leakages on FARMotion engines
- Deutz AG engine oil specifications
- Engine sealing ring leakage
- Belt Tensioner FarMotion Engine
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- Farmotion high pressure pipe replacement
- Fuel low pressure
F0 – FRONT AXLE
- Front Axle Bearing damage on slope condition
- Workshop manual update – Planetary reduction gearbox
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- Clutch Command bowden cable failure
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- L0 – ELECTRIC AL SYSTEM
