Document overview
Workshop Manual for HURLIMANN XA 90.4 → ZKDBC90200TH30001 from the XA (FARMOTION STAGE 3B) family. Digital PDF in English with 985 pages.
The corresponding English table of contents contains 45 sections and 317 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: HURLIMANN
- Family: XA (FARMOTION STAGE 3B)
- Model: XA 90.4
- Starting serial number: ZKDBC90200TH30001
- Document type: Workshop Manual
- Language: English
- Pages: 985
- File size: 213.96 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match HURLIMANN XA 90.4 → ZKDBC90200TH30001.
Complete table of contents
Introduction
- Introduction – Engines
- Tightening torques for nuts and bolts of electrical connections
- Tightening torques
- Wheel nut/screw tightening torques
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Technical data: cylinder block
- Technical data: crankshaft
- Technical data: pistons – piston rings
- Technical data: rockers
- Camshaft technical data
- Technical data: timing system gears
- Technical data: counter-rotating masses
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data, rockers – tappets
Engine accessories
- FARMotion engine sensors and components
Transmission
- Transmission
- Shuttle
- Hydraulic reverse power shuttle
- Range selector unit (HML)
- Gearbox assembly
- Underdrive control rod
- Gear selector rod
- Range gearbox and parking brake assembly
- Range control rod and parking brake lever
- Range and parking brake assembly
Rear axle
- Brakes and rear axle assembly
- Differential unit
Calibrations and electronic diagnosis
Diagnostic tools
SDF Analyser
- SDF Analyser
ECUSpace
- ECUSpace HANDBOOK
Diagnostic tool screens
- ECU interrogation
Commissioning and calibrating the tractor
- Calibrating the Digital Instrument Cluster (939569/20)
- Wheel constants (939569/20)
- Commissioning (939620) – Basic procedure
- Commissioning (939620) – Eeprom re-initialisation
- Commissioning (939620) – Line end programming of the tractor
- Commissioning (939620) – Clutch pedal calibration
- Commissioning (939620) – Options selection
- Instrument calibration (939402/02) – Connection to the instrument
- Shuttle calibration – Shuttle clutch calibration
- Shuttle calibration – When to calibrate the Stop&Go function
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
Method of intervention
- Tightening procedure for engine components
B0 – Engine
- Preliminary disassembly operations
- Oil sump
- Removal of the injectors
- Common-Rail fuel pump
- Engine pulley
- Engine heads
- Disassembling engine heads
- Turbocharger
- Thermostat valve
- Checking the thermostat valve
- Engine coolant pump
- EGR valve
- EGR manifold
- Disassembly of the EGR manifold
- Intake manifold
- Exhaust manifold
- Coolant manifold
- Oil pump
- Adjustment of the oil pump gear backlash
- Counter-rotating masses
- Overhauling counter-rotating masses
- Blow-By unit
- Valve timing system
- Crankshaft
- Pistons and cylinder barrels
- Engine flywheel
- Removal of the heat exchanger
- Complete engine
- Engine- separation from the transmission
C0 – Engine accessories
- Engine speed sensor
- Camshaft timing sensor
- Temperature sensors
- Engine oil pressure switch
- Power take off gear backlash adjustment
- Radiator assembly
- Fuel tank
- Compensation tank
- Air filter
- Intercooler, oil and fuel exchangers
- Exhaust silencer
- Unloading auger
D0 – Transmission
- Hydraulic reverse shuttle unit
- Complete shuttle unit disassembly
- Cover unit
- Forward drive clutch unit
- Reverse drive clutch unit
- HML unit
- Clutch assembly
- Planet gear carrier unit – HML unit
- Gearbox input shaft (with HML)
- Torsional spring plate
- Primary shaft (version with HML)
- Secondary shaft – Version with HML
- Tone wheel
- Front gearbox housing from the rear
- Remove the gearbox shafts
- Pinion
- Rear PTO clutch
- Rear PTO output shaft
- Gearbox mount and gear selector rods
- Range selection rod
- Differential – Bevel gear set
- Dual traction output shaft and ground speed PTO
- Disassembling PTO clutch
- Pump drive PTO – internal gear
- SYNCRO ground speed PTO drive shaft
- PTO output shaft
- Parking brake
- Disassembling the parking brake
- Disassembly of the 4WD engagement device
E0 – Rear axle
- Rear axle
- Rear axle brake piston
- Differential
- Right-left rear axle
- Right-hand rear axle
- Planet gear carrier
- Removing rear differential
- Rear axle brake discs
F0 – Front axle
- Support with rear axle
- Front axle (4WD)
- Axial play adjustment
- Removing steering cylinders
- Steering knuckle housing and half-shaft
- Steering knuckle and axle shaft
- Pinion-differential assembly
- Differential locking device adjustment
- Differential locking device
- Adjusting the bevel gear set
- Disassembly of the differential
- 4WD shaft
- Planetary reduction gearbox
- Planetary reduction gearbox
- Front axle brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Lower cowl cover
- Engine cowl
- Cab
- Cab access steps
- Instrument panel
- Steering wheel and instruments
- Right hand console
- Driver’s seat
- Under roof section – Version with high visibility roof
- Heater fan – Version with high visibility roof
- Air conditioning and heater unit – Version with high visibility roof
- Heater control cable
- Condenser – Version with high visibility roof
- Dehydrator filter – Version with high visibility roof
- Air conditioner evaporator – Version with high visibility roof
- Heater valve – Version with high visibility roof
- Heater valve – Version with high visibility roof
- Expansion valve – Version with high visibility roof
- Anti-icing sensor – Version with high visibility roof
- Condenser fans – Version with high visibility roof
- Condenser fan control pressure switch – Version with high visibility roof
- Auxiliary distributor control cables
- Brake master cylinders
- Battery mount
- Lift control lever
H0 – Hydraulic system
- Lever mounting bracket
- Lift and ancillary utility distributor circuit pump.
- Hydrostatic steering (orbitrol)
- Pressure relief valve setting
- Power steering pump
- Services solenoid valve assembly
- Disassembly of the service solenoid valves
- 4-rear way ancillary utility distributor
- 6-rear way ancillary utility distributor
- Replacing positioning for automatic release
R0 – Rear lift
- Removal of the rear lift
- Lift – version with mechanical regulator – complete unit
- Lift cylinder – Version with mechanical lift
- Bushes
- Disassembling the regulator distributor, with mechanical lift:
- Mechanical draft sensor – Version with mechanical lift
- Mechanical draft sensor disassembly
- 3-point linkage
S0 – Wheels
- Front Wheels
- Rear wheels
V1 – AFTERMARKET KITS
- Pneumatic brake kit – P/N 9.FZ489.90.0
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- MLHP Control Unit
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- Q – Safety devices
- R – Diagnostics
Systems
- S001 – Starting and preheating
- S002 – Cab heating
- S003 – Electronic lift
- S004 – Air conditioning, standard cab
- S005 – Air conditioning, cab with high visibility roof
- S006 – Engine
- S007 – PTO
- S008 – Windscreen wipers, version with standard cab
- S009 – Windscreen wipers, cab with high visibility roof
- S010 – Instrument panel
- S011 – Brakes
- S012 – Lights
- S013 – Work lights
- S014 – Accessories 4
- S015 – Transmission
- S016 – Can Bus
Wiring harnesses
- 0.007.7899.3 – Front P.T.O. wiring loom
- 0.010.2153.2 – Air conditioning
- 0.010.4516.3 – Windscreen wiper, without high visibility cab
- 0.011.0729.4/10 – Loudspeakers
- 0.011.3597.3 – Windscreen wiper, with high visibility cab
- 0.011.7711.3 – Filter
- 0.012.2103.3 – Trailer brake
- 0.013.4909.4 – Rear lights
- 0.013.6327.4 – Rotating beacon
- 0.014.3927.4/40 – Front work light
- 0.015.6123.4 – Rear screen wiper, without high visibility cab
- 0.015.6272.4/40 – Roof, with High Visibility cab
- 0.015.7266.4/40 – Air conditioning condenser fan
- 0.015.7309.4 – Front lights and horn
- 0.016.0316.4/10 – 3V PTO
- 0.016.0314.4/10 – 4V PTO
- 0.016.0373.4/30 – Cab power supply
- 0.016.0664.4 – Low rear work lights
- 0.016.0866.4/10 – Work lights and windscreen wiper, without High Visibility cab
- 0.016.6282.4 – Electronic lift wiring loom
- 0.016.6292.4 – Position sensor wiring loom
- 0.016.9840.4-Trailer air braking pressure switch
- 0.018.5825.4 – Roof, standard cab with heater and air conditioning
- 0.019.5535.4 – Front work lights, with HV cab and FOPS roll cage.
- 0.019.7332.4/40 – Engine
- 0.019.7335.4/10 – Fuel injectors
- 0.020.7744.4 – ECU
- 0.020.7745.4/30 – Control unit (mechanical reverse shuttle)
- 0.020.7748.4/10 – Starter motor
- 0.020.7750.4/10 – Alternator
- 0.020.7751.4/10 – Rear wiring loom
- 0.020.7751.4-20 – Rear wiring loom
- 0.020.7755.4-10 – Front wiring loom
- 0.020.7755.4/10 – Front wiring loom
- 0.020.7757.4 – Battery wiring
- 0.020.7758.4 – Battery cut-off
- 0.021.1217.4 – Battery
- 0.021.3601.4/10 – Alternator
- 0441.1923.4 – Lower front lights
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- SDF Parts and SDF Service DVV 04/2014, version 26
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
- Service and Spare Parts – 2017 Subscription
- SDF Parts and SDF Service DVDs 05/2014 version 25
B0 – ENGINE
- FARMotion seal ring leakage
- Flushing the lubrication circuit
- FARMotion engine cylinder head leakages
- Coolant leakages on FARMotion engines
- Deutz AG engine oil specifications
- Engine sealing ring leakage
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- Farmotion high pressure pipe replacement
- Loosed air compressor pulley
- Fuel low pressure
D0 – TRANSMISSION
- SERVICE NEWS – Forward Gear p.n. 0.013.1652.0 improvement
- Hydraulic shuttle central disc
F0 – FRONT AXLE
- Front Axle Bearing damage on slope condition
- Workshop manual update – Planetary reduction gearbox
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- ALARM CODE T17
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- 4WD BLINKING LIGHT
- Steering unit pipe damage
- L0 – ELECTRIC AL SYSTEM
