Document overview
Workshop Manual for HURLIMANN XA 105 → ZKDRF30200TH50001 from the XA (FARMOTION STAGE 5) family. Digital PDF in English with 1,051 pages.
The corresponding English table of contents contains 49 sections and 434 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: HURLIMANN
- Family: XA (FARMOTION STAGE 5)
- Model: XA 105
- Starting serial number: ZKDRF30200TH50001
- Document type: Workshop Manual
- Language: English
- Pages: 1,051
- File size: 416.51 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match HURLIMANN XA 105 → ZKDRF30200TH50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
Engine accessories
- Starter motor
- Compensation tank
- Exhaust gas recirculation valve (EGR)
- Manual fuel pump
- Fuel filter
- Fuel prefilter
- Air filter
- Coolant radiator
- Intercooler
- Fuel radiator
- Fuel tank
- Fuel tank with front PTO
- Fuel tank – version without PTO
- AdBlue tank
- AdBlue solenoid valve
- AdBlue injector
- AdBlue pump
- AdBlue float sensor
- DOC catalytic converter
- DPF and SCR catalytic converter
Transmission
- Transmission
- Shuttle
- Hydraulic reverse power shuttle
- Gearbox and shuttle assembly
- Gearbox assembly – Version with underdrive and hydraulic reverse shuttle (GS)
- Gearbox assembly – Version with three stage module (HML) and hydraulic reverse shuttle (GS)
- Range selector unit (HML)
- Gearbox assembly with HML
- Gearbox assembly with underdrive
- Range and parking brake assembly
- Range control rod and parking brake lever
- Four-wheel drive engagement assembly
- Rear power take-off
Rear axle
- Brakes and rear axle assembly
- Differential unit
Front axle
- Dual traction front axle (4WD)
- Dual traction front axle differential (4WD)
- Final drive
- Front brakes
Bodywork – Cab – Platform
- External views of the tractor
- Main technical data
- Dimensions and weights of the tractor
- Viste interni cabina
- Air conditioning system
- Air conditioning system – Charging
- Air conditioning system compressor
Hydraulic system
- Auxiliary utilities hydraulic circuit, base version
- Auxiliary utilities hydraulic circuit, full house version
- Auxiliary utilities hydraulic circuit, optional version
- Full house hydraulic transmission circuit – GS version
- Optional transmission hydraulic circuit – GS version
- Basic transmission hydraulic circuit – GS version
- Full house transmission hydraulic circuit – LS version
- Optional transmission hydraulic circuit – LS version
- Basic transmission hydraulic circuit – LS version
- Oil radiator
- STEERING/TRANSMISSION pump (16 cm³)
- LIFT/REMOTE VALVES pump (22.5 cm³)
- Electronic lift control valve
- 6-way remote control valve
- Trailer braking valve (ITALY version)
- Trailer braking valve – (Export Version)
- Services solenoid valve assembly
- Power steering valve
Electrical equipment
- Speed sensor (pick-up)
- Hall effect speed sensor
- Angle sensor ± 45°
- Engine speed sensor (pickup)
- Pressure switch 0.4 – 0.7 bar
- Ambient Temperature Sensor
- Air filter clogged sensor
- Pressure and temperature sensor
- Oil pressure switch
- Timing sensor
- Coolant temperature sensor
- Temperature sensor
- Oil regulator valve block pressure switch
- Hydraulic trailer braking pressure sensor
- Brake pressure sensor
- Trailer air braking pressure switch
- Underdrive sensor
- Low pressure pressure switch on transmission
- Rear lift position sensor
- Coolant temperature sensor
- Alternator
Front lift
- Front lift
Rear lift
- Rear lift
Calibrations and electronic diagnosis
- ECUs
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECU Reset
- Vehicle model selection
- Cluster configuration
- Tyre type
- Measurement unit
- Power Shuttle
- Range
- Front Power Take-Off (PTO)
- Four-Wheel Drive (4WD)
- Pneumatic trailer brake
- Hydraulic trailer brake
- Rear hitch
- LCU init
- Rear hitch position calibration
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
B0 – Engine
- Separating the engine from the transmission
- Complete engine
- Tightening procedure for engine components
- Overhauling counter-rotating masses
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Power take off gear backlash adjustment
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Counter-rotating masses
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valves
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Turbocharger exhaust outlet flange
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
C0 – Engine accessories
- Replacing the coolant
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- Exhaust pipe
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
- Engine fan
- Water radiator
- Compensation tank
- Intercooler and fuel and oil heat exchanger
- Diesel radiator
- Intercooler
- Air filter
- Rigid air filter pipe
- Fuel and filter and prefilter
- Manual fuel pump
- Bleeding the fuel circuit
- Diesel fuel tank
- Auxiliary fuel tank and AdBlue tank
- Auxiliary fuel tank
- Auxiliary fuel pump
- AdBlue tank
- Adblue tank float sensor
- AdBlue solenoid valve
- AdBlue pump
- Drain pipe
- Exhaust pipe – DPF+SCR catalytic converter
- DPF+SCR catalytic converter inlet side exhaust pipe
- Exhaust silencer – Catalytic converter (DOC)
- Starter motor (procedure on vehicle)
D0 – Transmission
- Changing the transmission oil and cleaning the intake circuit filter
- Clutch plates
- Clutch plate wear check
- Thrust plate assembly
- Front gearbox housing
- Separating the gearbox housing from the rear gearbox housing
- Complete gearbox assembly
- Disassembling the gearbox input shaft
- Adjusting endfloat of the secondary shaft gears
- 4WD output shaft in transmission.
- Disassembly of dual traction output shaft
- Hydraulic reverse shuttle unit
- Disassembling the complete shuttle unit
- Disassembling cover assembly
- Disassembling the forward drive clutch unit
- Reverse drive clutch unit
- Gear and range selector levers
- Transmission control lever disassembly
- Gearbox control levers
- Disassembling the gear shift control levers
- Gearshift control disassembly
- Range selector unit (HML)
- Disassembling the clutch assembly
- Planet gear carrier unit – Range selector unit (HML)
- Gearbox input shaft (version with range selector unit – HML)
- Gearbox input shaft
- Primary shaft (version with range selector unit – HML)
- Primary shaft – Version without HML
- Secondary shaft (version with range selector unit – HML)
- Secondary shaft – Version without HML
- Tone wheel
- Remove the gearbox shafts
- Sprocket
- Range reduction gearbox shaft
- Gear selector rods
- Range selector rod
- Underdrive control rod – Version with HML
- Disassembly of the reverse shuttle and underdrive selector rod
- Adjusting differential – bevel gear set
- Dual traction engagement device – Version without HML
- Disassembly of the 4WD engagement device
- SYNCRO ground speed PTO drive shaft
- Rear PTO clutch
- Disassembling PTO clutch
- Pump drive PTO – internal gear
- Rear PTO drive shaft
- Disassembling the rear PTO drive shaft
- Rear PTO driven shaft
- Parking brake
- Disassembling the parking brake lever
- Rear PTO speed selector lever
E0 – Rear axle
- Bleeding the braking system
- Left-hand rear axle
- Right-hand rear axle
- Disassembling rear axle
- Disassembling the planetary gear unit
- Differential lock selector fork
- RH brake carrier
- LH brake carrier
- Rear axle brake discs
- Rear differential
- Removing the rear differential
F0 – Front axle
- DT dual traction shaft
- Carrier with front axle
- Front axle
- Axial play adjustment
- Steering cylinders
- Disassembling the steering cylinder
- Complete steering knuckle housing
- Adjusting bearing preload
- Pinion-differential assembly
- Differential lock
- Differential locking device adjustment
- Disassembling the bevel gear set
- Disassembly of the differential
- Adjustment of the differential preload
- Adjusting pinion position
- Adjusting pinion/crown wheel backlash
- Adjusting pinion bearing preload
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Front brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Cab
- Cab access steps
- Engine hood and front hood panels
- Cab mat
- Right hand console
- Instrument panel
- Windscreen
- Windscreen wiper motor
- Windscreen lock handle
- Removing the windscreen lock handle
- Right hand rear pillar cover
- Left hand rear pillar cover
- Falling object protective structure (FOPS)
- Roof panel
- External rear-view mirrors
- Driver seat
- Empty and charge the air conditioning system
- Complete air conditioner unit
- Air conditioning condenser cover
- Air conditioning condenser
- Air conditioning compressor
- Gear, range and reverse shuttle levers
- Auxiliary utility distributor control levers
- Auxiliary utility distributor control bowden cables
- Brake pedal
- Clutch pedal
- Steering column
- Steering wheel
- Rear PTO speed selector lever
- Master cylinder
- Brake fluid reservoir
H0 – Hydraulic system
- Ancillary pump
- Power steering pump
- Hydrostatic steering (orbitrol)
- Transmission oil radiator
- Trailer braking valve – Italy version
- Rear auxiliary utility distributors
- Disassembling the rear ancillary utility distributor
- Brake control valve
- Services solenoid valve assembly
- Disassembling the ancillary solenoid valve block
- Shuttle solenoid valves assembly
- HML solenoid valve block
L0 – Electrical system
- Battery
- Alternator
- Rear lift position sensor
- Turn indicator mounts
- Turn indicators
- Electronic engine control unit (ECU)
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
M0 – Front PTO
- Front power take off
- Disassembling PTO clutch
- Differential lock solenoid valve and front PTO
- Oil filter
N0 – Front lift
- Complete front lift
- Front lift cylinder
R0 – Rear lift
- Complete rear lift
- Disassembling the rear lift
- Replacing bushes
- Lift control distributor – Version with electronic lift
- Disassembling the regulator distributor, with electronically controlled lift:
- 3-point linkage
- Supplementary hydraulic cylinders
- Draft sensor
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Rear tow hitch
Wiring diagrams
Wiring harnesses
- Wiring looms
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2024 subscription
- After-sales 2024 subscription
B0 – ENGINE
- FARMotion seal ring leakage
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
D0 – TRANSMISSION
- SERVICE NEWS – Forward Gear p.n. 0.013.1652.0 improvement
F0 – FRONT AXLE
- Bevel gear set loosing screws
- Front Axle Bearing damage on slope condition
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- SERVICE NEWS – DORADO ACOUSTIC FILTER PIPE LEAKAGE
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Possible streching or crushing of the front brake oil pipe assembly
L0 – ELECTRIC AL SYSTEM
- PRESSURE SWITCH ON TRAILER BRAKE VALVE “CUNA”
- REAR LIFT SELF-LOCKING
- PTO switch not working
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
