Document overview
Workshop Manual PDF for HURLIMANN XA 100.4 → ZKDBE50200TH30001, XA (FARMOTION STAGE 3B) family. Document language: English; 1,022 pages.
The corresponding English table of contents contains 45 sections and 316 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: HURLIMANN
- Family: XA (FARMOTION STAGE 3B)
- Model: XA 100.4
- Starting serial number: ZKDBE50200TH30001
- Document type: Workshop Manual
- Language: English
- Pages: 1,022
- File size: 216.25 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match HURLIMANN XA 100.4 → ZKDBE50200TH30001.
Complete table of contents
Introduction
- Introduction – Engines
- Tightening torques for nuts and bolts of electrical connections
- Tightening torques
- Wheel nut/screw tightening torques
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Technical data: cylinder block
- Technical data: crankshaft
- Technical data: pistons – piston rings
- Technical data: rockers
- Camshaft technical data
- Technical data: timing system gears
- Technical data: counter-rotating masses
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data, rockers – tappets
Engine accessories
- FARMotion engine sensors and components
Transmission
- Transmission
- Shuttle
- Hydraulic reverse power shuttle
- Range selector unit (HML)
- Gearbox assembly
- Underdrive control rod
- Gear selector rod
- Range gearbox and parking brake assembly
- Range control rod and parking brake lever
- Range and parking brake assembly
Rear axle
- Brakes and rear axle assembly
- Differential unit
Calibrations and electronic diagnosis
Diagnostic tools
SDF Analyser
- SDF Analyser
ECUSpace
- ECUSpace HANDBOOK
Diagnostic tool screens
- ECU interrogation
Commissioning and calibrating the tractor
- Calibrating the Digital Instrument Cluster (939569/20)
- Wheel constants (939569/20)
- Commissioning (939620) – Basic procedure
- Commissioning (939620) – Eeprom re-initialisation
- Commissioning (939620) – Line end programming of the tractor
- Commissioning (939620) – Clutch pedal calibration
- Commissioning (939620) – Options selection
- Instrument calibration (939402/02) – Connection to the instrument
- Shuttle calibration – Shuttle clutch calibration
- Shuttle calibration – When to calibrate the Stop&Go function
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
Method of intervention
- Tightening procedure for engine components
B0 – Engine
- Preliminary disassembly operations
- Oil sump
- Removal of the injectors
- Common-Rail fuel pump
- Engine pulley
- Engine heads
- Disassembling engine heads
- Turbocharger
- Thermostat valve
- Checking the thermostat valve
- Engine coolant pump
- EGR valve
- EGR manifold
- Disassembly of the EGR manifold
- Intake manifold
- Exhaust manifold
- Coolant manifold
- Oil pump
- Adjustment of the oil pump gear backlash
- Counter-rotating masses
- Overhauling counter-rotating masses
- Blow-By unit
- Valve timing system
- Crankshaft
- Pistons and cylinder barrels
- Engine flywheel
- Removal of the heat exchanger
- Complete engine
- Engine- separation from the transmission
C0 – Engine accessories
- Engine speed sensor
- Camshaft timing sensor
- Temperature sensors
- Engine oil pressure switch
- Power take off gear backlash adjustment
- Radiator assembly
- Fuel tank
- Compensation tank
- Air filter
- Intercooler, oil and fuel exchangers
- Exhaust silencer
- Unloading auger
D0 – Transmission
- Hydraulic reverse shuttle unit
- Complete shuttle unit disassembly
- Cover unit
- Forward drive clutch unit
- Reverse drive clutch unit
- HML unit
- Clutch assembly
- Planet gear carrier unit – HML unit
- Gearbox input shaft (with HML)
- Torsional spring plate
- Primary shaft (version with HML)
- Secondary shaft – Version with HML
- Tone wheel
- Front gearbox housing from the rear
- Remove the gearbox shafts
- Pinion
- Rear PTO clutch
- Rear PTO output shaft
- Gearbox mount and gear selector rods
- Range selection rod
- Differential – Bevel gear set
- Dual traction output shaft and ground speed PTO
- Disassembling PTO clutch
- Pump drive PTO – internal gear
- SYNCRO ground speed PTO drive shaft
- PTO output shaft
- Parking brake
- Disassembling the parking brake
- Disassembly of the 4WD engagement device
E0 – Rear axle
- Rear axle
- Rear axle brake piston
- Differential
- Right-left rear axle
- Right-hand rear axle
- Planet gear carrier
- Removing rear differential
- Rear axle brake discs
F0 – Front axle
- Support with rear axle
- Front axle (4WD)
- Axial play adjustment
- Removing steering cylinders
- Steering knuckle housing and half-shaft
- Steering knuckle and axle shaft
- Pinion-differential assembly
- Differential locking device adjustment
- Differential locking device
- Adjusting the bevel gear set
- Disassembly of the differential
- 4WD shaft
- Planetary reduction gearbox
- Planetary reduction gearbox
- Front axle brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Lower cowl cover
- Engine cowl
- Cab
- Cab access steps
- Instrument panel
- Steering wheel and instruments
- Right hand console
- Driver’s seat
- Under roof section – Version with high visibility roof
- Heater fan – Version with high visibility roof
- Air conditioning and heater unit – Version with high visibility roof
- Heater control cable
- Condenser – Version with high visibility roof
- Dehydrator filter – Version with high visibility roof
- Air conditioner evaporator – Version with high visibility roof
- Heater valve – Version with high visibility roof
- Heater valve – Version with high visibility roof
- Expansion valve – Version with high visibility roof
- Anti-icing sensor – Version with high visibility roof
- Condenser fans – Version with high visibility roof
- Condenser fan control pressure switch – Version with high visibility roof
- Auxiliary distributor control cables
- Brake master cylinders
- Battery mount
- Lift control lever
H0 – Hydraulic system
- Lever mounting bracket
- Lift and ancillary utility distributor circuit pump.
- Hydrostatic steering (orbitrol)
- Pressure relief valve setting
- Power steering pump
- Services solenoid valve assembly
- Disassembly of the service solenoid valves
- 4-rear way ancillary utility distributor
- 6-rear way ancillary utility distributor
- Replacing positioning for automatic release
R0 – Rear lift
- Removal of the rear lift
- Lift – version with mechanical regulator – complete unit
- Lift cylinder – Version with mechanical lift
- Bushes
- Disassembling the regulator distributor, with mechanical lift:
- Mechanical draft sensor – Version with mechanical lift
- Mechanical draft sensor disassembly
- 3-point linkage
S0 – Wheels
- Front Wheels
- Rear wheels
V1 – AFTERMARKET KITS
- Pneumatic brake kit – P/N 9.FZ489.90.0
Wiring diagrams
Introduction
- Introduction
- Basic electronics for mechanics (1/2)
- Basic electronics for mechanics (2/2)
- Electrical and electronic components (1/2)
- Electrical and electronic components (2/2)
Components
- MLHP Control Unit
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments and visual and audible indicators
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- Q – Safety devices
- R – Diagnostics
Systems
- S001 – Starting and preheating
- S002 – Cab heating
- S003 – Electronic lift
- S004 – Air conditioning, standard cab
- S005 – Air conditioning, cab with high visibility roof
- S006 – Engine
- S007 – PTO
- S008 – Windscreen wipers, version with standard cab
- S009 – Windscreen wipers, cab with high visibility roof
- S010 – Instrument panel
- S011 – Brakes
- S012 – Lights
- S013 – Work lights
- S014 – Accessories
- S015 – Transmission
- S016 – Can Bus
Wiring harnesses
- 0.007.7899.3 – Front P.T.O. wiring loom
- 0.010.2153.2 – Air conditioning
- 0.010.4516.3 – Windscreen wiper, without high visibility cab
- 0.011.0729.4/10 – Loudspeakers
- 0.011.3597.3 – Windscreen wiper, with high visibility cab
- 0.011.7711.3 – Filter
- 0.012.2103.3 – Trailer brake
- 0.013.4909.4 – Rear lights
- 0.013.6327.4 – Rotating beacon
- 0.014.3927.4/40 – Front work light
- 0.015.6123.4 – Rear screen wiper, without high visibility cab
- 0.015.6272.4/40 – Roof, with High Visibility cab
- 0.015.7266.4/40 – Air conditioning condenser fan
- 0.015.7309.4 – Front lights and horn
- 0.016.0316.4/10 – 3V PTO
- 0.016.0314.4/10 – 4V PTO
- 0.016.0373.4/30 – Cab power supply
- 0.016.0664.4 – Low rear work lights
- 0.016.0866.4/10 – Work lights and windscreen wiper, without High Visibility cab
- 0.016.6282.4 – Electronic lift wiring loom
- 0.016.6292.4 – Position sensor wiring loom
- 0.016.9840.4-Trailer air braking pressure switch
- 0.018.5825.4 – Roof, standard cab with heater and air conditioning
- 0.019.5535.4 – Front work lights, with HV cab and FOPS roll cage.
- 0.019.7332.4/40 – Engine
- 0.019.7335.4/10 – Fuel injectors
- 0.020.7744.4 – ECU
- 0.020.7746.4/30 – Control unit (hydraulic reverse shuttle)
- 0.020.7748.4/10 – Starter motor
- 0.020.7750.4/10 – Alternator
- 0.020.7752.4/10 – Rear wiring loom
- 0.020.7755.4-10 – Front wiring loom
- 0.020.7755.4/10 – Front wiring loom
- 0.020.7757.4 – Battery wiring
- 0.020.7758.4 – Battery cut-off
- 0.021.1217.4 – Battery
- 0.021.3601.4/10 – Alternator
- 0441.1923.4 – Lower front lights
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
- After-sales 2019 subscription
- SDF Parts and SDF Service DVV 04/2014, version 26
- Diagnostics – 2020 subscription
- After-sales – 2020 subscription
- After-sales – 2018 subscription
- Service and Spare Parts – 2017 Subscription
- SDF Parts and SDF Service DVDs 05/2014 version 25
B0 – ENGINE
- FARMotion seal ring leakage
- Flushing the lubrication circuit
- FARMotion engine cylinder head leakages
- Coolant leakages on FARMotion engines
- Deutz AG engine oil specifications
- Engine sealing ring leakage
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- Farmotion high pressure pipe replacement
- Loosed air compressor pulley
- Fuel low pressure
D0 – TRANSMISSION
- SERVICE NEWS – Forward Gear p.n. 0.013.1652.0 improvement
- Hydraulic shuttle central disc
F0 – FRONT AXLE
- Front Axle Bearing damage on slope condition
- Workshop manual update – Planetary reduction gearbox
- Check the front axle steering knuckles for wear
- Steering behavior check procedure
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- ALARM CODE T17
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- 4WD BLINKING LIGHT
- Steering unit pipe damage
- L0 – ELECTRIC AL SYSTEM
