Document overview
Workshop Manual for HURLIMANN TTCD 4.1 L06 Stage4 from the Tractor components – Engine – DEUTZ AG Stage 4-5 family. Digital PDF in English with 346 pages.
The corresponding English table of contents contains 5 sections and 164 individual topics.
Main sections included
- Technical characteristics
- Method of intervention
Document details
- Brand: HURLIMANN
- Family: Tractor components – Engine – DEUTZ AG Stage 4-5
- Model: TTCD 4.1 L06 Stage4
- Document type: Workshop Manual
- Language: English
- Pages: 346
- File size: 89.45 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match HURLIMANN TTCD 4.1 L06 Stage4.
Complete table of contents
Technical characteristics
Engine accessories
- Technical data – Pressure transducer
- Technical data – Pressure transducer
- Technical data – Pressure transducer
- Pressure transducer
- Technical data – Pressure sensor
- Technical data – Pressure/temperature transmitter
- Technical data – Temperature transmitter
- Technical data – Temperature transmitter
- Technical data – Temperature transmitter
- Technical data – Temperature transmitter
- Technical data – Temperature transmitter
- Technical data – Speed indicator
- Technical data – Speed indicator
- technical specifications – NOx sensor (12 V)
Method of intervention
- Special tools
B0 – Engine
- Blanking elements (PTO-B)
- Disassembling and assembling the flywheel (fixing elements)
- Oil filler neck
- Support (Assembly foot, opposite side to flywheel)
- Support (Assembly foot, opposite side to flywheel)
- Assembly and disassembly of piston cooling nozzles
- Disassembling and assembling the front cover (fixing elements)
- Blanking elements (crankcase, PTO-A)
- Disassembling and assembling the heater
- Assembly and disassembly of the counterweight drive shaft
- Removing and refitting the crankshaft speed sensor
- Disassembling and assembling the crankshaft speed sensor (fasteners)
- Disassembling and assembling the high pressure pump (fastener elements)
- Disassembling and assembling the camshaft speed sensor (ancillaries)
- Check the connecting rod shank
- Disassembly and reassembly of connecting rod shank
- Engine suspension (cylinder head)
- Cover
- Removing and fitting the belt tensioner (ribbed V-belt, level 2)
- Check the endfloat of the crankshaft
- Check the crankshaft
- Removing and fitting the crankshaft
- Disassembling and assembling the oil suction pipe
- Pipe (crankcase breather)
- Disassembly and completion of the fuel control unit
- Disassembling/assembling crankshaft wear sleeve (side opposite flywheel)
- Replacing crankshaft seal ring (side opposite flywheel).
- Disassembly and assembly of the rail pressure sensor
- Disassembling and assembling the pressure cut-off valve (rail)
- Disassembling and assembling the rail (1600 bar injection system)
- Disassembling and assembling the fuel line (fuel control block – high pressure pumps)
- Disassembling and assembling crankcase breather
- Fuel pipe (fuel control unit)
- Disassembly and assembly of the fuel control unit (fastening elements)
- Alternator
- Removing and fitting the V belt pulley/poly-V belt pulley (alternator)
- Fitting and removing the rotation device
- Disassembling and assembling the V-belt pulley
- Disassembling and assembling the sensor wheel
- Removal and installation of the thermostat housing
- Disassembling and assembling charge air pipe
- Blanking elements (thermostat housing)
- Flexible hose fastening (Thermostat housing)
- Blanking elements (thermostat housing)
- Blanking elements (thermostat housing)
- Check the camshaft
- Assembly and disassembly of the camshaft
- Assembling and disassembling the thermostat
- Disassembling and assembling the thermostat housing (fastener elements)
- Check the thermostat (after removing)
- Removing and fitting the valve timing system
- Removing and refitting the valve timing system
- Disassembling and assembling the lube oil cooler housing
- Removing and fitting the mount (radiator – exhaust gas recirculation)
- Checking counterweight shafts
- Checking the camshaft bearing
- Blanking tool (crankcase)
- Removing and fitting the counterweight shaft.
- Crankshaft speed sensor
- Measuring piston protrusion
- Disassembling and assembling the cylinder head (fasteners)
- Disassembling and assembling the exhaust manifold
- Disassembling and assembling the turbocharger
- Disassembling and assembling the lubricating oil pipe (exhaust gas turbocharger)
- Removing and refitting the lubricant oil return pipe (lower part) (turbocharger)
- Shield plate (starter)
- Removing and fitting the lubricant oil radiator
- Fuel filter
- Fuel pipes (fuel delivery pump, fuel filter, fuel control block, rail, cylinder head)
- Breather pipe (thermostat box – cooler)
- Removing and fitting the cooler
- Disassembling and assembling the regulator
- Disassembling and assembling the pressure transducer (Venturi pipe)
- Disassembling and assembling the temperature sender
- Disassembling and assembling the Venturi pipe
- Disassembling and assembling the butterfly valve
- Disassembling and assembling the heater
- Disassembling and assembling the mixer pipe
- Disassembling and assembling the butterfly valve
- Disassembling and assembling the heater
- Pressure transducer (mixer pipe)
- Disassembly and assembly of the control elements
- Checking crankcase pressure
- Removing and fitting the cylinder head cover
- Checking and setting valve clearance (4 cylinder engine)
- Removal and assembly of the fan support
- Disassembling and assembling the injector (1600 bar injection system)
- Assembly and disassembly of piston cooling nozzles
- Check the piston
- Check the piston rings
- Removing and fitting the coolant pump (fastening elements)
- V-belt pulley
- Removing and refitting adapter (coolant pump – thermostat housing)
- Blanking elements (thermostat housing)
- Disassembling and assembling the console (ribbed V-belt, level 1)
- Disassembling and assembling alternator (poly-V-belt, level 1)
- Disassembling and assembling the NOx sensor
- Connection (Starter)
- Coolant pipe (lubricant oil radiator housing – crankcase)
- Removing and fitting belt tensioner (ribbed V belt)
- Replacing the starter motor ring gear on the flywheel
- V-belt pulley (fasteners, coolant pump)
- Removal and assembly of the fan support
- Disassembling and assembling the gearbox
- Replacing the crankshaft seal ring (flywheel side)
- Compression test
- Disassembling and assembling the injector (1600 bar injection system)
- Cover guard (Differential pressure transducer)
- Removal and assembly of the fan support
- Fitting the SCR (Selective Catalytic Reduction) dosing unit
- Cleaning/Checking SCR (Selective Catalytic Reduction) metering unit
- Cleaning the SCR delivery pump (Selective Catalytic Reduction)
- Cleaning the SCR (Selective Catalytic Reduction) pipe (delivery pump – metering unit)
- Checking valves, valve guides, valve springs and valve recess
- Clean the injector bush seat
- Cleaning the injector bush
- Assembly and disassembly of the valves
- Replacing the injector bush
- Check the piston
- Check the piston rings
- Disassembling and assembling the piston
- Disassembling and assembling the piston rings
- Check the crankshaft bearings
- Removing and fitting crankshaft bearings
- Blanking elements (PTO-B)
C0 – Engine accessories
- Mount (assembly foot, flywheel side)
- Starter (fasteners)
- Disassembling and assembling the fuel delivery pump (fastener elements)
- Heater (connector line)
- Manual fuel pump
- Fitting the pressure transducer (fuel pressure / lubricant oil pressure)
- Connector kit (D2.1), (D3.1) (ECU – engine connector)
- Mount (fasteners)
- Temperature sender (inlet air and ambient air temperature)
- Disassembly and refitting of the intake air pressure/temperature sender
- Threaded connector (drain line)
- Wiring harness (fasteners)
- Protective caps (relays – alternator)
- Assembly of the pressure transducer (fuel pressure)
- Removing and fitting the fan mount (fastener elements)
- Pipes (drain pip – mixer pipe)
- Plug connector (X17.1), (X17.2) (engine transfer connector)
- Connector cable (relay – alternator)
- Protective cap (relay)
- Protective cap (relay)
- Protective cap (connector guides – glow plugs)
- Temperature sender (coolant)
- Relay (heater, thermo-starter, glow plugs)
- Disconnecting and connecting the plug connector (engine cable harness and connector cable)
