Document overview
Digital Workshop Manual documentation for model HURLIMANN TCD 7.8 L06 Stage 4 (3B) from the Tractor components – Engine – DEUTZ AG Stage 3 family. Language: English; 597 pages.
The corresponding English table of contents contains 13 sections and 189 individual topics.
Main sections included
- Introduction
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
Document details
- Brand: HURLIMANN
- Family: Tractor components – Engine – DEUTZ AG Stage 3
- Model: TCD 7.8 L06 Stage 4 (3B)
- Document type: Workshop Manual
- Language: English
- Pages: 597
- File size: 83.42 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match HURLIMANN TCD 7.8 L06 Stage 4 (3B).
Complete table of contents
Introduction
- Introduction
- Tightening Torques
Technical characteristics
Engine
- Check the crankshaft bearings (L3)
- Assembly and disassembly of the crankshaft (L3)
- Crankshaft check (L3)
- Check the endfloat of the crankshaft (L3)
- Assembly and disassembly of the connecting rod drum (L3)
- Disassembly and completion of the pilot unit (L3)
- Connecting rod drum check (L3)
- Disassembly and assembly the cylinder head (fastening elements) (L3)
- Measuring piston protrusion (L3)
- Replacing the injector bush (L3)
- Replacing the injector bush (loose injector bush) (L3)
Engine accessories
- Pressure transducer (L3)
- Technical data – Pressure transducer
- Technical data – Pressure transducer
- Technical data – Pressure/temperature transmitter
- Temperature sender – Technical data
- Technical data – Pressure transducer
- Technical data – Temperature sender
- Technical data – Level transducer/temperature sender
- Pressure sensor (L3)
- Temperature sender (L3)
- Temperature sender (L3)
- Temperature sender (L3)
- Technical data – Speed indicator
- technical specifications – NOx sensor (12 V)
- technical specifications – NOx sensor (12 V)
- NOx sensor (L3)
- NOx sensor (L3)
Calibrations and electronic diagnosis
Diagnostic tools
Serdia 2010
- Safety-Hints
- Common Hints
- Common Hints – Start and Communication
- Common Hints – Disposability
- Introduction
- Error Hints (FAQ)
- Connection establishment
- Software handling
- Software handling – Topper elements
- Global Programfunctionality – Dataset management
- Global Programfunctionality – Error memory
- Global Programfunctionality – Graphical display
- Global Programfunctionality – Program adjustments
- UseCases EMR4
- Engine settings
- Adjustments engine speed – acceleration pedal
- Exhaust after treatment
- CRT – TIER4 interim
- DPF – Burner – TIER4 interim
- SCR – TIER4 interim
- SCRT -TIER4 final
- EOL Test (Tier4F)
- SCR service routines
- DPF service routines
- Service Routines DPF (DOC/SCR)
- Service-Cases
- Other
- UseCases EMR3
- UseCases EMR2
- Programm options
ECU alarms
Engine alarms
- Engine ECU Alarms: SPN 000016-000175
- Engine ECU Alarms: SPN 000190-001188
- Engine ECU Alarms: SPN 001231-003520
- Engine ECU Alarms: SPN 003532-005763
- Engine ECU Alarms: SPN 520521-523632
- Engine ECU Alarms: SPN 523633-523918
- Engine ECU Alarms: SPN 523919-524030
- Engine ECU Alarms: SPN 524031-524108
- Engine ECU Alarms: SPN 524109-524267
Method of intervention
B0 – Engine
- Checking crankcase pressure
- Replacing the crankshaft seal ring
- Disassembling/assembling crankshaft wear sleeve (side opposite flywheel)
- Disassembling and assembling the front cover (fixing elements)
- Checking cylinder sleeve protrusion
- Cylinder liner check
- Fitting and removing the cylinder sleeve
- Removing and fitting the cylinder sleeve (milled) together with the piston and the connecting rod shank.
- Removing and fitting the piston cooling nozzles
- Removing and fitting the camshaft bearing
- Checking the camshaft bearing
- Removing and refitting crankshaft bearing cap
- Blanking elements
- Blanking tool (crankcase)
- Oil measuring device
- Disassembling and assembling the lubricant oil sump (pressed steel sump)
- Hole blanking screw (cast iron lubricant oil sump)
- Disassembling and assembling the V-belt pulley
- Disassembling and assembling the torsional vibration damper
- Removing and fitting the flywheel (fastener components)
- Replacing the starter motor ring gear on the flywheel
- Removing and fitting the crankshaft bearing
- Check the crankshaft
- Check the endfloat of the crankshaft
- Removing and fitting the crankshaft bearing
- Check the crankshaft bearings
- Disassembly and reassembly of connecting rod shank
- Check the connecting rod shank
- Disassembling and assembling the piston
- Disassembling and assembling the piston rings
- Check the piston rings
- Compression test
- Removing and fitting the cylinder head cover
- Disassembling and assembling the cylinder head (fasteners)
- Measuring piston protrusion
- Assembly and disassembly of the valves
- Checking valves, valve guides, valve springs and valve recess
- Replacing the valve stem gasket (with cylinder head installed on engine)
- Replacing the injector bush
- Clean the injector bush
- Clean the injector bush seat
- Eye-bolt for transporting (cylinder head)
- Replacing the crankshaft seal ring (flywheel side).
- Disassembling and assembling the gearbox
- Assembly and disassembly of the camshaft
- Check the camshaft
- Checking and adjusting valve clearance
- Removing and fitting the rockers and rocker arm carriers
- Disassembly and assembly of the control elements
- Disassembling and assembling the lubricant oil cooler
- Removing and fitting the pipe
- Blanking elements (lubricant oil cooler housing)
- Disassembling and assembling the oil suction pipe
- Disassembly and assembly of the fuel control unit (fastening elements)
- Disassembling and completing assembly of the fuel control unit (2000 bar injection system)
- Removing and fitting the high pressure pump (fastener elements)
- Removing and fitting injector (with bronze seal disc) (2000 bar injection system)
- Disassembling and assembling the cylinder head (fasteners)
- Disassembling and assembling the rail (2000 bar injection system)
- Disassembling and assembling the pressure cut-off valve (rail)
- Removing and fitting the rail pressure sensor
- Fuel pipe (connectors)
- Fuel pipes (Rail, cylinder head, pilot lock- fuel filter)
- Vibration damper (installation position)
- Disassembling and assembling charge air pipe
- Connector cable (intake air)
- Removing and fitting the coolant pump (fastening elements)
- Mounting plate (coolant pump)
- Disassembling and assembling the thermostat
- Check the thermostat (after removing)
- Removal and installation of the thermostat housing
- Blanking elements (thermostat housing)
- Port
- Flexible hose connection (compensation line)
- Fan mount
- Idler roller (poly-V belt, level 1)
- Disassembling and assembling the exhaust manifold
- Shield plate
- Shield plate (on charge air pipe)
- Disassembling and assembling the turbocharger
- Fitting and removing the lubricant oil pipe (turbocharger)
- Removing and refitting the lubricant oil return pipe – (upper section) – (turbocharger)
- Disassembling and assembling the rotation tool (torsional vibration damper)
- Removing and fitting the belt tensioner (ribbed V-belt, level 2)
- Fitting and removing the cable guide
- Fastener elements (wiring bundle)
- Temperature sender (coolant)
- Fitting the pressure transducer (fuel pressure / lubricant oil pressure)
- Relay (heater, thermo-starter, glow plugs)
- Check the seal of the cooling system
- Fitting and removing rotation/lock tool
- Disassembling and assembling the rotation tool (torsional vibration damper)
- Fitting the pressure transducer (lubricant oil pressure)
- Disassembling and assembling the connector housing
- Casing (cover)
- Disassembling and assembling the NOx sensor
- Assembling the SCR (Selective Catalytic Reduction) metering unit
- Flushing the SCR delivery pump (Selective Catalytic Reduction)
- Flushing/Checking SCR (Selective Catalytic Reduction) metering unit
- Flushing the SCR (Selective Catalytic Reduction) pipe (delivery pump – metering unit)
- Mount (module size 13″)
- Blanking elements (crankcase, PTO-A)
- Blanking elements (PTO-B)
C0 – Engine accessories
- Alternator
- Manual fuel pump
- Disassembling and assembling alternator (poly-V-belt, level 1)
- Removing and fitting the V-belt pulley (version with locking cone)
- Connection (Starter)
- Shield plate (starter)
- Alternator
- Starter (fasteners)
- Disassembly and refitting of the intake air pressure/temperature sender
- Camshaft speed sensor
- Crankshaft speed sensor
- Temperature sender (exhaust gas)
- Temperature sender (inlet air and ambient air temperature)
- Alternator
- SCR delivery pump (Selective Catalytic Reduction)
- SCR tank (Selective Catalytic Reduction)
L0 – Electrical system
- 0440 9012 – Power harness
