Document overview
Workshop Manual for SAME DORADO 70 NATURAL → ZKDGP30200BS50001 from the DORADO NATURAL (STAGE 5) family. Digital PDF in English with 888 pages.
The corresponding English table of contents contains 47 sections and 375 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: DORADO NATURAL (STAGE 5)
- Model: DORADO 70 NATURAL
- Starting serial number: ZKDGP30200BS50001
- Document type: Workshop Manual
- Language: English
- Pages: 888
- File size: 377.63 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME DORADO 70 NATURAL → ZKDGP30200BS50001.
Complete table of contents
Introduction
- Tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
- One-way valves
- Fixing the steering wheel
- Spool valves
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Introduction – Engines
- Cold start system (preheat glow plugs)
- Engine cooling system
- Engine intake system
- Engine injection system – low pressure circuit
- Exhaust backpressure, engine oil temperature
- Fuel injection system – Common Rail System
- Engine air intake system
- Turbocharging system
- Exhaust gas recirculation system (EGR)
- Exhaust aftertreatment system
- Technical data and exhaust gas after-treatment systems – KF stage 5 engine
- Technical data, rockers – tappets
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data: counter-rotating masses
- Technical data: timing system gears
- Camshaft technical data
- Technical data: Connecting rods
- Technical data: pistons – piston rings
- Technical data: crankshaft
- Technical data: cylinder block
Engine accessories
- Starter motor
Transmission
- Transmission
- Clutch housing
- Gearbox and shuttle assembly
- Range gearbox and parking brake assembly
- Four-wheel drive engagement assembly
- Rear PTO
Rear axle
- Brakes and rear axle assembly
- Rear differential assembly
Front axle
- Front axle
- Pinion and Differential
- Final drive
Bodywork – Cab – Platform
- Air conditioning system
- Air conditioning system – Charging
- Air conditioning system compressor
Hydraulic system
- Base hydraulic circuit
- Optional hydraulic circuit 1
- Optional hydraulic circuit 2
- Hydraulic lift control valve
- Braking system (without ‘Separate Brake’ valve)
- Trailer braking valve
- LH 8 cc hydraulic pump
- RH 19 cc hydraulic pump
- Hydrostatic steering
- 4-way remote control valve
- 6-way auxiliary control valve
Rear lift
- Rear lift
Calibrations and electronic diagnosis
Diagnostic tools
- ECUs
Diagnostic tool screens
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- Cluster configuration
- Optionals setup
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
B0 – Engine
- Complete engine
- Separating the engine from the transmission
- Tightening procedure for engine components
- Adjusting oil pump gear backlash
- Aligning water pump and crankshaft pulleys
- Adjusting PTO gear backlash
- Test of the thermostat valve
- Engine block-gearbox connector flange
- Cooling jets
- Engine flywheel
- Belt tensioner mounting plate.
- Automatic belt tensioner
- Air compressor belt
- Ancillary utility belt
- Crankshaft pulley and tone wheel
- Crankshaft pulley complete with tone wheel
- Crankshaft
- Disassembling pistons and connecting rods
- Cylinder sleeves
- Power take off drive
- Front timing cover
- Rear flange
- Cylinder head covers
- Pushrods
- Cylinder heads
- Intermediate gear and timing
- Disassembling the cylinder heads
- Engine oil and filter
- Turbocharger oil pipes
- Blow-by filter
- Blow-by oil vapour pipe
- Oil sump
- Oil pump
- Oil vapour pipe
- Electro-injectors and common rail
- Thermostat valve
- Coolant manifold
- Oil heat exchanger
- Engine coolant pump
- EGR exhaust gas recirculation pipe
- EGR exhaust gas cooling pipe
- EGR manifold
- Disassembly of the EGR manifold
- Exhaust gas pressure line
- Exhaust manifold
- Intake manifold
- Turbocharger
- Turbocharger exhaust outlet flange
- Mass air flow sensor
- EGR valve
- AdBlue injector
- NOx sensor
- DOC outlet side exhaust temperature sensor
- DOC inlet side exhaust temperature sensor
- Exhaust gas pressure sensor
- Throttle valve actuator
- Alternator
- Boost pressure sensor and air temperature sensor
- Mass air flow sensor
- Crankshaft speed sensor
- Camshaft timing sensor
- Engine oil pressure switch
- Coolant temperature sensor
- Engine oil temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
- Ancillary utility drive belt (version on the machine)
C0 – Engine accessories
- Alternator mount
- Transverse plate
- Mounting brackets
- Fuel pump
- Fuel prefilter
- Fuel filter
- Filter mounting plate
- High pressure fuel pump
- Glow plug
- Preheat relay
- Starter motor
- Exhaust pipe
- Aligning flexible element
- DOC outlet side exhaust flange
- DOC inlet side exhaust flange
- DOC exhaust silencer
- Air compressor
- Bleeding the fuel circuit
- Replacing the coolant
- Water radiator
- Fan
- Complete radiator-heat exchanger pack
- Intercooler
- Compensation tank
- Air filter
- Filter elements of the air filter
- Diesel radiator
- Fuel and filter and prefilter
- Manual fuel pump
- Fuel tank
- Starter motor
- DOC exhaust silencer
- Exhaust silencer
- DPF
- Exhaust pipe
- Intermediate manifold
D0 – Transmission
- Draining and filling the transmission oil
- Clutch plate wear check
- Clutch plates
- Thrust plate assembly
- Separating front gearbox housing from rear gearbox housing
- Complete gearbox assembly
- Disassembling the gearbox input shaft
- Disassembly of the main shaft
- Disassembling the secondary shaft
- Adjusting endfloat of the secondary shaft gears
- Internal PTO drive shaft
- Range selector rod cover
- Disassembling the gear selector rod
- Pinion
- Range reduction gearbox shaft
- 4WD output shaft in transmission.
- Disassembly of dual traction output shaft
- Bevel gear adjustments
- PTO input shaft
- PTO input shaft disassembly
- PTO output shaft
- Ground speed PTO shaft
- 4WD engagement device
- Parking brake disc sectors
- Disassembling the parking brake lever
E0 – Rear axle
- Bleeding air from the hydraulic brake system
- Rear axle
- Left-hand rear axle
- Disassembling rear axle
- Planet gear carrier
- Disassembling the planetary gear unit
- Rear brake discs
- Brake housing
- Rear differential lock control fork
- Rear differential
- Removing the rear differential
F0 – Front axle
- 4WD shaft
- Support with front axle
- Front axle
- Adjusting front axle endfloat
- Steering cylinders
- Disassembling the steering cylinder
- Pinion-differential assembly
- Differential lock
- Differential lock device adjustment
- Disassembling the bevel gear set
- Disassembling the front axle differential – Complete assembly
- Adjustment of the differential preload
- Adjusting pinion position
- Adjusting pinion/crown wheel backlash
- Adjusting pinion bearing preload
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Complete steering knuckle housing
- Adjusting bearing preload
- Front brake discs
- Front axle brake piston
G0 – Bodywork – Cab – Platform
- Cab
- Cab carriers
- Left hand cab access steps
- Engine hood
- Lower hood guard
- Engine hood frame
- Cab mat
- Right hand console
- Left hand console
- Instrument cluster
- Roof panel
- Sun blind
- External rear-view mirrors
- Rear-view mirror
- Driver seat
- Empty and charge the air conditioning system
- Air conditioning condenser
- Air conditioning compressor
- Hand throttle
- Clutch pedal
- Brake pedals
- Steering column
- Steering wheel
- Brake master cylinders
- Cab door
- Cab door lock
- Screen wash liquid reservoir
- Passenger seat
- Mudguard
- Toolbox
- Rear PTO speed selector lever
- Rear PTO selector lever
- Parking brake lever
- Rear distributor control levers
- Rear lift control lever (SAC)
- Disassembling the lift control lever (SAC)
- Rear screen
- Rear side window
- Brake fluid reservoir
H0 – Hydraulic system
- Ancillary pump
- Power steering pump
- Hydrostatic steering (orbitrol)
- Rear ancillary distributor
- Disassembling the rear ancillary utility distributor
L0 – Electrical system
- Battery
- Alternator
- Engine control unit
- FARMotion engine sensors
- Sensors and components of the FARMotion engine exhaust system
- FARMotion engine components
- Engine wiring loom
- Electro-injector wiring loom
- Preheat glow plug wiring loom
- Oil regulator valve block pressure switch
- Hydraulic trailer braking pressure sensor
- Air conditioning pressure switch
- Hall effect speed sensor
- Parking brake switch
- BRAKE SENSOR
- Clutch sensor
- Ignition switch barrel
- Instrument panel
- Door open light sensor
- Hazard warning lights switch
R0 – Rear lift
- 3-point linkage
- Rear lift
- Distributor for mechanical SAC
- Rear lift – Complete assembly
- Disassembling the lift cylinder
- Replacing bushes
- Hitch control distributor
- Disassembling the lift control distributor
- Adjusting the SAC, low range 50 HP version
- Mechanical draft sensor
- Mechanical draft sensor disassembly
S0 – Wheels
- Front Wheels
- Rear wheels
V0 – Ballast – towing hitches
- Rear tow hitch
- Front ballast
Wiring diagrams
Wiring harnesses
- Wiring looms
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
B0 – ENGINE
- Leakage from turbo inlet oil pipe
- MISSING IDLER ON BELT DRIVE SYSTEM WITH A/C
- FARMotion seal ring leakage
- Deutz AG engine oil specifications
- Belt Tensioner FarMotion Engine
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
D0 – TRANSMISSION
- Forward Gear Damage
- HYDRAUILC PUMP SUPPORT BREAKAGE
F0 – FRONT AXLE
- SERVICE NEWS – FRONT AXLE FINAL REDUCERS NIPPLE GREASER
- Bevel gear set loosing screws
- Front Axle Bearing damage on slope condition
- Steering behavior check procedure
G0 – BODYWORK – CAB
- SERVICE NEWS – REAR WIPER MOTOR STUCK
- SERVICE NEWS – Reverse control lever stuck
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- Oil leakage from easy-lift cylinder 0.036.2115.4
- Clutch pedal load improvement
- PTO gear self disengagement
- Nipple greaser on clutch lever
- Clutch Bowden cable breakage
- BRAKE PUMP INTERNAL LEAKAGE
- Air conditioning system recharging
- No pressure at hydraulic trailer brake valve
- Windscreen washer pump
- Stuck reverse control lever
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- TRANSMISSION OIL FILTER CLOGGED WARNING LIGHT
- Steering Malfunction below 0°C at first engine start
L0 – ELECTRIC AL SYSTEM
- SERVICE NEWS – M334-M335-M430-M28-M427 New Engine SW release A09 (FarMotion Stage 5)
- PRESSURE SWITCH ON TRAILER BRAKE VALVE “CUNA”
- SerDia4.0
- iMonitor x35 malfunctioning
- GO-ANYWHERE DIAGNOSTICS
- Bad visualizazion of wiring diagram on technical documentaion
- iMonitor SW upgrade & iMonitor UBOOT update instruction
- Error Code M28 – FARMotion KF engine series
- Lost connection diagnostic tools
- PTO switch not working
- Faulty PTO indicator logic
R0 – REAR LIFT
- REAR LIFT JUMP
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
