Document overview
Workshop Manual for SAME DORADO CVT 100 → ZKDET70200TS50001 from the DORADO CVT (FARMOTION STAGE 3B) family. Digital PDF in English with 1,592 pages.
The corresponding English table of contents contains 52 sections and 557 individual topics.
Main sections included
- Introduction
- Safety
- Technical characteristics
- Calibrations and electronic diagnosis
- Method of intervention
- Wiring diagrams
- Service Info
Document details
- Brand: SAME
- Family: DORADO CVT (FARMOTION STAGE 3B)
- Model: DORADO CVT 100
- Starting serial number: ZKDET70200TS50001
- Document type: Workshop Manual
- Language: English
- Pages: 1,592
- File size: 642.53 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that your machine model and reference code match SAME DORADO CVT 100 → ZKDET70200TS50001.
Complete table of contents
Introduction
- Tightening torques
- Pump tightening torques
- Wheel nut/screw tightening torques
- Tightening torques for nuts and bolts of electrical connections
- Installation of solenoid valves and cartridge valves
- Installation of quick couplers
- Units of measurement and conversion factors
Safety
Preface
- Important notes concerning safety
Important safety information
- Recognising hazards
- Indications for persons in contact with the tractor
Safety rules
- Risks during tractor preparation
- Risks during maintenance
- Work on machine systems
- Special disassembly/assembly/inspection procedures
Safety pictograms
- Replacing safety pictograms
Environmental risks
- Hazards associated with the operating environment
Technical characteristics
Engine
- Technical data: cylinder block
- Technical data: crankshaft
- Technical data: pistons – piston rings
- Technical data: rockers
- Camshaft technical data
- Technical data: timing system gears
- Technical data: counter-rotating masses
- Technical data and dimensions: valves – valve springs
- Technical data and dimensions: heads – valve guides – valve seats
- Technical data, rockers – tappets
- Automatic tensioner
Engine accessories
- Starter motor
- Compensation tank
- Exhaust gas recirculation valve (EGR)
- Alternator
- Manual fuel pump
- Heater
- Fuel filter
- Fuel prefilter
- Air filter
- Coolant radiator
- Intercooler
- Fuel radiator
- Oil radiator
- Oil radiator thermostat valve
- Auxiliary fuel tank
- Fuel tank with front PTO
- Fuel tank – version without PTO
- Exhaust silencer – Catalytic converter (DOC)
Transmission
- CVT transmission
- Hydrostatic unit
Rear axle
- Rear axle FL
- Rear axle
Front axle
- Dual traction front axle (4WD)
- Dual traction front axle differential (4WD)
- Final drive
- Front brakes
Bodywork – Cab – Platform
- Air conditioning system
- Air conditioning system – Recharging
- Cab air conditioning system
- Air conditioning system compressor
Hydraulic system
- Steering, transmission and brake circuit, base version
- Auxiliary circuit, base version
- Steering, transmission and brake circuit
- Steering, transmission and brake circuit, with PTO
- Auxiliary circuit
- Auxiliary circuit, optional version
- Optional auxiliary circuit
- Full house hydraulic circuit
- Auxiliary hydraulic circuit, with OC pump
- Variable displacement pump LS 45 cc
- Trailer hydraulic braking valve
- Parking brake valve
Electrical equipment
- FARMotion engine sensors and components
- Engine intake air temperature sensor
- Air filter clogging pressure switch
- Speed sensor (pick-up)
- EGR valve
- Fuel level sensor
- Hall effect speed sensor
- Angle sensor ± 45°
- 11 Bar sensor
- Steering angle sensor
- Engine speed sensor (pickup)
- Pressure switch 0.4 – 0.7 bar
- Ambient Temperature Sensor
- Draft sensor (25 KN)
- Air filter clogged sensor
- Hall effect speed sensor
- Pressure sensor (40 bar)
- Angle sensor ± 60° (Active Drive)
- Angle sensor ± 60°
- Pressure and temperature sensor
- Oil pressure switch
- Timing sensor
- Fuel pressure sensor
- Coolant temperature sensor
- Pressure switch (15 Bar)
- Temperature sensor
- Filter clogging sensor 2.75 bar
- Single axis accelerometer
Rear lift
- Rear lift
- Rear lift distributor
Calibrations and electronic diagnosis
- ECUs
Diagnostic tools
- D-Tech and diagnostic ports
- D-TECH App
Commissioning and calibrating the tractor
- Commissioning procedure (EOL)
- ECU Reset
- Vehicle model selection
- Distributors configuration
- Maximum vehicle speed
- Tyre type
- Measurement unit
- Language
- Front Power Take-Off (PTO)
- Hydraulic trailer brake
- ActiveDrive
- Cylinders
- Agrosky
- Steering Double Displacement (SDD)
- Isobus
- iMonitor
- ISO 11786
- eVisco fan
- PTO Syncro
- ASM
- Armrest
- CAT4 (air conditioning)
- Distributors command calibration neutral
- Clutch pedal calibration
- Slope sensor calibration
- Rear hitch position calibration
- Steering angle calibration
- ActiveDrive calibration
- Front suspension calibration
- Wheel Angle Sensor calibration
- Rear Power Take-Off (PTO) calibration
- Work reverse clutch calibration
- Hydrostatic unit calibration
- Reinitialising LOGIC BOX CAT4
ECU alarms
- SDF Severity of alarms
- ECU ALARMS
Software management
- ECUs firmware update
- Download Dataset FARMotion & Flash ECU
Method of intervention
B0 – Engine
- Tightening procedure for engine components
- Complete engine
- Separating engine from transmission
- Preliminary operations before removing engine from vehicle
- Engine flywheel
- Engine block-gearbox connector flange
- Torsionally flexible coupling
- EGR exhaust gas recirculation pipe
- Exhaust manifold
- Thermostat valve
- Checking the thermostat valve
- Turbocharger
- Turbocharger oil pipes
- EGR exhaust gas cooling pipes
- EGR manifold
- Disassembly of the EGR manifold
- EGR valve
- Blow-by filter
- Coolant manifold
- Intake manifold
- Oil filter
- Oil heat exchanger
- Engine coolant pump
- Electro-injectors and common rail
- Cylinder head covers
- Blow-by oil vapour pipe
- Pushrods
- Cylinder heads
- Disassembling the cylinder heads
- Crankshaft pulley and tone wheel
- Crankshaft pulley
- Front timing cover
- Rear flange
- Oil sump
- Oil pump
- Intermediate gear and timing
- Disassembling pistons and connecting rods
- Crankshaft
- Cooling jets
- Cylinder sleeves
- Adjusting oil pump gear backlash
- Installing automatic belt tensioner
- Aligning water pump and crankshaft pulleys
- A/C compressor belt
C0 – Engine accessories
- High pressure fuel pump
- Mounting brackets
- Power take off gear backlash adjustment
- Replacing the coolant
- Fan
- Engine coolant radiator
- Complete exchanger assembly
- Compensation tank
- Intercooler and gearbox oil and fuel heat exchangers
- Air filter
- Rigid air filter pipe
- Fuel filter
- Fuel prefilter
- Bleeding the fuel circuit
- Diesel fuel tank
- Auxiliary fuel tank
- Starter motor
- Exhaust pipe
- DOC catalytic converter
D0 – Transmission
- Draining and filling the transmission oil
- Front gearbox from its rear part
- Front gearbox casing
- Separating the gearbox casing from the rear gearbox casing
- Centre gearbox casing
- Gearbox input unit
- Disassembling the gearbox input unit
- Hydrostatic unit
- 4WD shaft (in front gearbox casing)
- Disassembling the 4WD shaft (in front gearbox casing)
- WORK and TRANSPORT clutch-planetary reduction gearbox assembly
- Disassembling the variator input gear unit
- Disassembling the WORK and TRANSPORT planetary reduction gearbox
- Disassembling the WORK and TRANSPORT clutches
- Assembling variable transmission-reverse shuttle unit and determining correct shim thickness
- REVERSE planetary gear unit – cover and shaft
- REVERSE planetary gear unit cover – clutches and reduction gear unit
- Disassembling the REVERSE planetary gear unit – Cover and shaft
- Disassembling the REVERSE planetary reduction unit
- Hydraulic pump drive
- Determining correct shim thickness for pump drive tapered roller bearings and installing shims
- 4WD clutch and 4WD shaft in centre gearbox casing
- Disassembling 4WD shaft in centre gearbox casing
- Rear pinion casing
- Disassembling the rear pinion casing
- Positioning and shimming of rear bevel gear set and differential
- Rear PTO clutch
- Disassembling PTO engagement clutch
- Front PTO casing
- Disassembling the PTO casing
- Rear PTO drive shaft
- Rear PTO driven shaft
- Disassembling the PTO driven shaft
- Rear PTO selector lever
E0 – Rear axle
- Rear axle
- Park brake piston
- Right hand park brake unit
- Left hand park brake unit
- Disassembling the park brake unit
- Installing the park brake unit with pressurised system
- Rear differential lock control fork
- Rear differential
- Removing rear differential
- Bleeding the braking system
F0 – Front axle
- 4WD shaft (ACTIVE DRIVE)
- Carrier with front axle (Active Drive)
- Planetary reduction gearbox (Active Drive)
- Front axle (Active Drive)
- Complete knuckle assembly (Active Drive)
- Front steering tie-rod (Active Drive)
- Checking free play of front steering tie-rod (Active Drive)
- Damper (Active Drive)
- Adjusting end float (Active Drive)
- Steering cylinder (Active Drive)
- Steering knuckle housing and half-shaft (Active Drive)
- Replacing the elastic gaiters (Active Drive)
- Pinion-differential assembly (Active Drive)
- Differential lock (Active Drive)
- Disassembling the planetary reduction gearbox (Active Drive)
- Front axle brake discs (Active Drive)
- Lower oscillating suspension arm (Active Drive)
- Checking free play of lower suspension knuckle (Active Drive)
- Adjusting pinion bearings (Active Drive)
- Front axle lower ball joint assembly (Active Drive)
- Assembly and adjustment of front differential (Active Drive)
- Upper oscillating suspension arm (Active Drive)
- Complete front carrier
- Front axle
- Axial play adjustment
- Steering cylinders
- Disassembling the steering cylinder
- Complete steering knuckle housing
- Adjusting bearing preload
- Pinion-differential assembly
- Differential lock
- Differential locking device adjustment
- Disassembling the bevel gear set
- Disassembly of the differential
- Adjustment of the differential preload
- Adjusting pinion position
- Adjusting pinion/crown wheel backlash
- Adjusting pinion bearing preload
- Planetary reduction gearbox
- Disassembly of the planetary reduction gearbox
- Shim for wheel hub bearings
- Front brake discs
- Front axle brake piston
- Steering sensor actuator plate orientation
G0 – Bodywork – Cab – Platform
- Cab
- Cab access steps
- Engine hood and front hood panels
- Battery mount
- Cab mat
- Right hand console
- Left hand console
- Rear cab pillar covers
- Front cab pillar covers
- Instrument cluster
- Instrument cluster
- Roof panel
- Screen wash reservoir
- Rear screen
- Rear windscreen wiper motor
- Windscreen wiper motor
- Right hand cab door
- Right hand external cab door handle
- Right hand internal cab door handle
- Right hand cab door lock
- Left hand cab door
- Left hand external cab door handle
- Left hand internal cab door handle
- Left hand cab door lock
- Toolbox
- External rear-view mirrors
- Seat
- Empty and charge the air conditioning system
- Roof
- CAT2 – CAT4 cab filters
- Air conditioning compressor
- Park brake control
- Electronic foot throttle
- Disassembling the electronic throttle control
- Brake pedals
- Clutch pedal
- Steering column
- Steering wheel
- Steering column stalk
- Brake master cylinders
- Brake fluid reservoir
- Mudguard
H0 – Hydraulic system
- Transmission oil pump (16cc, RH)
- Hydraulic steering pump (11 cc, LH)
- Transfer pump (22.5 cc, LH)
- Load Sensing pump (45cc, RH)
- Oil delivery line filter
- Load Sensing oil pump filter
- Hydraulic power steering unit (Orbitrol)
- Accumulator block
- Front lift hydraulic system
- Front lift valve block
- Rear ancillary distributor
- Disassembling the rear ancillary utility distributor
- Front auxiliary utility distributor
- Pressure holding valve
- Radiator bypass valve
- Rear PTO block
- Hydraulic steering drain block
- Front brake pipe
- Solenoid valve unit
- Services solenoid valve assembly
- Fitment sequence for hydraulic pipes.
- Flow regulator valve
L0 – Electrical system
- Battery
- Alternator
- Electronic engine control unit (ECU)
- PFCU control unit
- SVCU and MVCU electronic control units
- Air filter clogged sensor
- Planetary reduction gearbox speed sensor
- Rear PTO speed selector switch
- Rear pinion speed sensor
- EASY-SHIFT 4WD shaft sensor
- Pump speed sensor
- Instrument panel
- Electronic unit
- Multifunction armrest
- Multifunction armrest
- Engine wiring loom
- Charge pressure and air temperature sensor
- Electro-injector wiring loom
- Coolant temperature sensor
- Crankshaft speed sensor
- Preheat relay
- Camshaft timing sensor
- Engine oil pressure switch
- Engine oil temperature sensor
- Fuel pressure and temperature sensor
- Fuel pressure sensor
- Water in fuel sensor
M0 – Front PTO
- Front power take off
- Disassembling PTO clutch
- Differential lock solenoid valve and front PTO
- Oil filter
N0 – Front lift
- Front lift assembly
R0 – Rear lift
- Replacing bushes
- Complete rear lift
- Rear lift distributor
- Disassembling the regulator distributor, with electronically controlled lift:
- 3-point linkage
S0 – Wheels
- Front Wheels
- Steering angle adjustment
- Rear wheel
V0 – Ballast – towing hitches
- Tow hook
V1 – AFTERMARKET KITS
- Aftersales pneumatic braking kit
Wiring diagrams
Components
- Locations of main ECUs
- Engine control unit
- MVCU “Main Vehicle Control Unit”
- SVCU “Secondary Vehicle Control Unit”
- PFCU “Precision Farming Control Unit”
- A – Starting and charging
- B – Fuses
- C – Grounds
- D – Intermediate connections
- E – On-board instruments
- F – External lights (rotating beacon)
- G – Interior lights
- H – Manual electrical controls (steering column stalk)
- I – Circuit breakers
- J – Relays
- K – Sensors and transmitters
- L – Electromagnets and solenoid valves
- M – Electrical/electronic devices, Flasher units and Timers
- N – Electric motors and actuators
- O – Resistors and rheostats
- P – Various services
- R – Diagnostics
Systems
- S001 – Power
- S002 – Activation and charging
- S003 – Preheating
- S004 – Engine control system
- S005 – Front lights
- S006 – Turn indicators
- S007 – Work lights
- S008 – Internal illumination and rotating beacon
- S009 – Wipers and horn
- S010 – Rear view mirror adjustment
- S011 – Radio
- S012 – Air conditioning
- S013 – Power sockets and accessories
- S014 – Rear lift
- S015 – Braking system
- S016 – Agrosky
- S017 – Gearbox
- S018 – PTO, differential lock and 4WD
- S019 – Stabilisers
- S020 – Front axle (ActiveDrive)
- S021 – AUX CAN line (basic version)
- S021 – AUX CAN line (full version)
- S022 – VEHICLE CAN line (basic version)
- S022 – VEHICLE CAN line (full version)
- S023 – DISTRIBUTORS CAN line
- S024 – AUTOGUIDANCE CAN line
- S025 – ENGINE CAN line
- S026 – ISOBUS
- S027 – Instrument cluster
- S029 – Distributors (Power beyond)
- S030 – ABS
Wiring harnesses
- 0.007.7899.3 – Front PTO solenoid valve
- 0.007.7899.3 – Front differential locking solenoid valve
- 0.014.1567.4/30 – Front wiper motor – opening windscreen version
- 0.017.8425.4/10 – Trailer socket
- 0.018.2800.4 – Hydraulic trailer braking
- 0.018.4630.4/10 – SBA/ASM sensor
- 0.019.2571.4/10 – ISO 11786
- 0.019.8827.4 – SDD (rapid steer system)
- 0.020.9462.4/10 – Rotating beacon
- Video camera cables
- 0.021.0490.4/10 – Trailer ABS
- 0.021.1217.4 – Heater
- 0.023.1279.4/20 – Engine (3 cylinder version)
- 0.023.1280.4/20 – Engine (4 cylinder version)
- 0.023.1281.4/10 – Injectors (3 cylinder version)
- 0.023.1282.4/10 – Injectors (4 cylinder version)
- 0.023.2616.4/20 – Front axle solenoid valves (version with ActiveDrive)
- 0.024.2826.4/10 – Alternator – preheat
- 0.025.9259.0 – Pressure switch on delivery line filter
- 0.026.6240.4/10 – Hydrostatic unit
- 0.026.6605.4 – Electric steering system (Agrosky)
- 0.027.7652.4 – Cowl
- 0.028.5244.4/10 – Cab roof work lights
- 0.028.5246.4/40 – Roof
- 0.028.5305.4/10 – Battery cables (negative)
- 0.028.5306.4/30 – Battery cable (positive)
- 0.028.5334.4/20 – Front wiring loom
- 0.028.5352.4/10 – Front axle (version with ActiveDrive)
- 0.028.5380.4/30 – Rear wiring loom
- 0.028.5381.4/40 – LH
- 0.028.5382.4/30 – RH
- 0.028.5490.4 – Rear-view mirrors
- 0.028.6140.4/50 – Cab
- 0.028.8817.4/30 – “Plus”
- 0.028.8818.4/50 – “Full” Cab
- 0.028.8819.4/20 – Optional LH
- 0.029.1625.4 – Wiring harness for cab roof working lights (LED)
- 0.029.5346.4 – Electrohydraulic steering (Agrosky)
- 0.029.5651.4/30 – ISOBUS 11783
- 0.029.7644.4/20 – Agrosky SGR1 Aerial
- 0.029.7649.4/20 – iMonitor X25
- 0.029.8764.4 – “TOP” lights
- 0.030.2414.4/30 – RH optional (Power beyond)
- 0.030.3692.4 – Distributors 1-5
- 0.032.8846.4 – Shock-absorber sensors (version with ActiveDrive)
- 0.033.0001.4/10 – CTM + ETHERNET
- 0.033.0736.4 – AGI 2 antenna
- 0.033.0899.4 – AGI2 antenna cable
- 0.033.4620.4/10 – ASM 2 LT
- 0.033.4758.4/10 – ASM 1 RH
- 0.033.7176.4 – Armrest Ethernet wiring loom
- 0.033.8944.4 – TOP LED lights adapter
- 0.034.2417.4 – Provision for ABS
- 0.035.2304.4 – Rear road lights
- 0.035.2349.4/10 – License plate lights
- 04422324.4/10 – ISO 11786 socket
Service Info
A0 – TRACTOR
- Diagnostics 2026 subscription
- After-sales 2026 subscription
- SERVICE NEWS RESEARCH GUIDE
- Diagnostics 2025 subscription
- After-sales 2025 subscription
- Diagnostics 2023 subscription
- Diagnostics 2024 subscription
- Diagnostics 2022 subscription
- Diagnostics 2021 subscription
- After-sales 2024 subscription
- After-sales 2023 subscription
- After-sales 2022 subscription
- After-sales 2021 subscription
B0 – ENGINE
- Leakage from turbo inlet oil pipe
- FARMotion seal ring leakage
- Deutz AG engine oil specifications
- Belt Tensioner FarMotion Engine
C0 – ENGINE ACCESSORIES
- Diagnostic protocol – AdBlue – Float level unit
- Filter and prefilter tool p/n 5.9035.865.0
- SCR AREA DAMAGED SENSORS
- Doc outlet pipe & exhaust system alignment
- Oil Leakage From Active Drive
D0 – TRANSMISSION
- Wrong dimension on RPTO stub shaft 21 splines 1-3/8″
F0 – FRONT AXLE
- Active Drive Cylinder Malfunction and Cold Start issue
- Bevel gear set loosing screws
- Front Axle Bearing damage on slope condition
- Check the front axle steering knuckles for wear
- Active Drive rubber boot breakage
- Steering behavior check procedure
- Adjusting Active Drive front axle toe-in
G0 – BODYWORK – CAB
- SERVICE NEWS – Brake Fluid Reservoir vent missing
- BRAKE PUMP INTERNAL LEAKAGE
- Air conditioning system recharging
H0 – HYDRAULIC AND PNEUMATIC SYSTEM|
- Hydraulic CUNA trailer braking kit (ITALY)
- Single connection hydraulic braking kit availability update – only for EUROPEAN market
- Inaccurate steering during road driving
- Error Code SPN 629 FMI 12
- Possible streching or crushing of the front brake oil pipe assembly
- Seal ring breakage
L0 – ELECTRIC AL SYSTEM
- SERVICE NEWS – Software package release 2026-02
- PRESSURE SWITCH ON TRAILER BRAKE VALVE “CUNA”
- SerDia4.0
- iMonitor x35 malfunctioning
- GO-ANYWHERE DIAGNOSTICS
- Bad visualizazion of wiring diagram on technical documentaion
- iMonitor SW upgrade & iMonitor UBOOT update instruction
- Lost connection diagnostic tools
- PTO switch not working
R0 – REAR LIFT
- Hydraulic lateral stabilizer 0.007.3680.4/50 Stabilizer + 0.015.2791.3 Terminal
V1 – AFTERMARKET KITS
- Check correct installation of braking KIT
- Instructions for kit aftersales
