Document overview
Operator's manual for SAME IRON³ 190 DCR → ZKDU0502W0LS10010 from the IRON³ (STAGE 3A) family. Digital PDF in English, 344 pages.
The original table of contents contains 65 sections and 224 detailed topics, providing a clear view of the systems and procedures covered by this edition.
- Preface
- IDENTIFICATION
- SAFETY
- GETTING TO KNOW YOUR TRACTOR
- USING THE TRACTOR
- STORING THE TRACTOR
- MAINTENANCE OPERATIONS
- FAULT DIAGNOSIS
- WHEELS
- ELECTRICAL SYSTEM
- TECHNICAL DATA
Document details
- Brand: SAME
- Family: IRON³ (STAGE 3A)
- Model: IRON³ 190 DCR
- Starting serial number: ZKDU0502W0LS10010
- Document type: Operator's manual
- Language: English
- Pages: 344
- File size: 29.51 MiB
- Format: Digital PDF download
Compatibility
Before purchasing, verify that the model and starting serial number of your machine match IRON³ 190 DCR → ZKDU0502W0LS10010.
Complete table of contents
Preface
Important
- Warnings
- Handover of the tractor to the customer
- To the owner of the new tractor
IDENTIFICATION
- List of model serial numbers
Identification plates
- Tractor identification plates
- Tractor serial number
- Engine number
- Engine identification plate
- ROPS identification plate
- Original spare parts
Warranty
- Delivery and installation
- Warranty procedure
- Transport
- Post-warranty assistance
SAFETY
- Introduction
Practical advice on safe working procedures
- Protect the Environment
- General safety rules
Accident prevention and personal safety
- Safety clothing and equipment
- Exposure to noise
- Protection and safety devices
- Daily check of the tractor and implements
- Boarding and alighting from the tractor
- Parking the tractor
- Cleaning the tractor
Operation
- Start
- Checking indicator lights
- Starting fluids
- Auxiliary equipment
- Towing safely
- Driving on the road
- Overturning
- Maintenance
Safety cab
- Roll Over Protective Structure (ROPS)
- Emergency exits
- Falling Object Protective Structure (FOPS)
- Operator Protective Structure (OPS)
- Use of hazardous substances
Decommissioning and disposal of the tractor
- Decommissioning the tractor
- Decommissioning and disposal of the tractor
Safety warning notices
- Adhesive safety warning decals
GETTING TO KNOW YOUR TRACTOR
Exterior views of the tractor
- External views
Access to the driving position
- Access to the cab
Operator seat
- Operator seats
- “MSG95A/721” seat with pneumatic suspension and fabric upholstery
- Seat belt
- Passenger seat
- Passenger seat belt
Steering wheel
- Steering wheel
Rear-view mirrors
- Interior rear-view mirrors
- External rear-view mirrors
- External rear-view mirrors with electronic control
Instruments and tractor controls
- Instruments and controls
- Instrument panel
- Console switches
- Steering column controls
- Right-hand console
- Multifunction armrest
- Braking system air pressure gauge
- LH console
- Ventilation system
- Heating system
- Air conditioning system
- Cab air filter
- Cab
- Operation & Maintenance Manual
- Fire extinguisher
- Hazard warning triangle
- Wheel chock
- Tool box
Other controls
- Control pedals
- Clutch control
- Brake pedal
- Park Brake
- Accelerator pedal
- Manual electronic throttle control
- Transmission controls
USING THE TRACTOR
Introduction
- Engine – first 50 operating hours
Starting – Stopping the engine
- Starting the engine:
- Stopping the engine
- Turbocharging using the turbocharger
Transmission
- Transmission
- Creeper
- Electro-hydraulically controlled shuttle
Four-wheel drive – Differential lock
- Engaging front-wheel drive
- Front and rear differential locks
- “ASM/SBA SYSTEM” Device
- Front axle suspension
Braking
- Hydraulic trailer braking
- Automatic-pneumatic braking device
Rear PTO
- Power take-off
- Rear PTO (750-1000 rpm)
- Automatic power take-off
Front PTO
- Front power take-off (1000 rpm)
Hydraulic rear lift
- Hydraulic lift
- Electrohydraulically controlled rear lift
Hydraulic front lift
- Front lift
3-point linkage
- 3-point linkage
Hydraulic system
- Hydraulic system
- Remote valve
- Types of remote control valve
- Spool valve controls
- Correspondence between the control levers and the hydraulic service couplers
- Remote control valve operation
- Front hydraulic service couplers
Towing devices
- Towing devices
- Towing devices for 50 km/h tractors
- Adjusting the height of the towing hitch
- Drawbar
- Standard long hitch support frame
- Towing hitch with lock pin
- Semi-automatic towing hitch
- Automatic towing hitch
- Sliding Piton-Fix or ball towing hitch
- Piton Fix or ball towing hitch frame
- Hydraulic Pick-up Hitch
- Front towing hitch
- Front towing hitch for tractors with front lift
Other controls
- Programming parameters on the on-board display
- Management of sequential control (SDS )
- “iMonitor” on-board computer
STORING THE TRACTOR
- Operations prior to long term garaging
- Preparing the tractor for use after a long period of inactivity
MAINTENANCE OPERATIONS
Maintenance operations
- Maintenance intervals
- Washing the tractor/attached implements
- Lubricants and prescribed quantities
- Service intervals
- Maintenance and inspection schedule
Accessing the engine compartment
- Accessing the engine compartment
Daily intervention
- General inspection of the tractor
- Checking the engine oil level
- Checking the coolant level
- Checking the fuel level
- Check the electrical system
Maintenance every 50 hours
- Checking the transmission oil level
- Grease the rear axle
- Greasing the front axle (4WD)
- 4WD drive shaft
- Check the battery
- Front lift maintenance
- Greasing the rear 3-point linkage
- Checking wheels and tyres
Maintenance at 100 hours (1st service)
- Checking the braking distance
- Checking engine belt tension/wear
- Changing the engine oil
- Changing the engine oil filter cartridge
- Checking and cleaning the radiator
- Changing the fuel filter
- Checking the window washer system
- Cleaning the cab ventilation system filters
- Checking the oil pipelines
- Maintenance of the compressed air braking system
Maintenance every 250 hours
- Check front PTO oil level (4WD)
Maintenance every 500 hours
- Replacing the fuel pre-filter
- Changing then oil filters for the gearbox, hydrostatic power steering system, lift unit and remote valves
- Checking the differential lock system
- Checking the braking system with safety brakes valve
Maintenance every 1000 hours or at least once a year
- Fuel injection pump maintenance
- Changing the air filter cartridge and safety cartridge
- Starter motor maintenance
- Cab heating system maintenance
- Cab air conditioning system maintenance
Maintenance every 1000 hours or at least every two years
- Changing the coolant and flushing the circuit
- Changing the transmission oil
- Changing the differential oil, planetary reduction unit oil and side final drives oil (4WD)
General maintenance
- Bleeding the fuel circuit
- Bleeding the hydraulic braking system
FAULT DIAGNOSIS
Towing the tractor
- Towing with the engine running
- Towing with the engine off
- Safe transport of the tractor
- Lifting the tractor
- Engine troubleshooting
- Gearbox troubleshooting
- Front and rear power take-off troubleshooting
- Front-wheel drive troubleshooting
- Brakes troubleshooting
- Lift troubleshooting
- Hydraulic system troubleshooting
- Hydraulic remote valves troubleshooting
- Cab troubleshooting
- Electrical system troubleshooting
- Fault diagnosis
- Engine alarms
Transmission alarms
- Display of alarms
- Alarms list
- Multifunction armrest alarms
- Remote control valve alarms
Park Brake (EPB) alarms
- Park Brake system initialisation
- Alarms list
- Service alarms
WHEELS
Introduction
- General information regarding tyres
- Punctures
- Wheel nut/bolt tightening torques
Tyre combinations
- Permissible tyre combinations
- Calculation of the mechanical lead
- Tyre load capacities
Track width calculation
- Minimum track width
- Track width adjustment
- Half-shaft with moveable hub
- Adjustment of fenders
Ballasting
- Handling ballast weights
- Ballasting
- Front ballast (with cast-iron blocks)
- Front one-piece ballast block
- Ballast for wheels with water-filled tyres
ELECTRICAL SYSTEM
Battery
- Battery
Cab fuse box
- Cab fuse box
- Key to fuse symbols in fuseholder box
Lights for road use
- Lights for road use
- Headlight alignment
- Adjusting the repeater headlights
Worklights
- Worklights
Accessories
- Interior courtesy light
- Installation of additional electronic components and/or equipment
- Power outlet sockets – diagnosis
- On-board radar
TECHNICAL DATA
- Declaration of conformity
Technical data of the tractor
- Technical data
- Fuel technical characteristics
- Biofuels – technical characteristics
- Coolant
- Noise levels
- Vibration referred to the operator position
Dimensions and weights
- Tractor dimensions, weights and speeds
Implement attachment diagrams
- Implement coupling holes diagram
